Lanthanum Hexaboride Rod (LaB6 Rod) for Thermionic Cathode Blanks in Electron Guns

ADCERAX supplies standard LaB6 rod sizes for common emitter blank workflows and supports custom LaB6 rod dimensions to drawing, including defined diameter/length ranges, end preparation, and surface finish targets.

Catalogue No. AT-LB-A4001
Material LaB6
Melting point ~2528 °C
Density ~4.7 g/cm³
Work function ~2.6–2.7 eV
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Lanthanum Hexaboride Rod (LaB₆ rod) is a solid lanthanum hexaboride ceramic rod used as raw stock for thermionic cathodes and electron-emitter parts in vacuum systems. It is typically cut, ground, and shaped into an emitter tip or cathode blank for electron guns (for example in electron microscopes) where stable electron emission at high temperature is required.

 

Lanthanum Hexaboride Rod Benefits

  • Emitter-blank suitability: The Lanthanum Hexaboride Rod (LaB6 rod) is supplied in a solid, uniform rod form that supports controlled tip grinding and repeatable emitter shaping. A consistent rod cross-section helps technicians reproduce the same cathode geometry across rebuild cycles, reducing trial-and-error during emitter preparation.

  • Thermionic-emission relevance: LaB6 rod is commonly selected as thermionic cathode stock when users need higher practical emission performance than standard tungsten filament workflows. The rod format makes it easier to define the emission area and tip profile, which directly influences beam stability and conditioning behavior in thermionic electron guns.

  • High-temperature stability: Lanthanum Hexaboride Rod is a refractory ceramic stock designed for high-temperature electron-source operation, where thermal load, repeated heating cycles, and localized hot zones can degrade many alternative materials. The material’s stability at elevated temperature supports longer-running sessions and more predictable performance in vacuum electron sources.

  • Surface condition sensitivity: LaB6 rod performance and grind consistency are strongly affected by surface condition and edge integrity. Specifying surface finish and controlling micro-chipping on handling-critical areas can reduce grinding variability, limit unintended defect initiation, and improve repeatability when producing fine emitter tips.

  • Lot consistency focus: For maintenance teams and rebuilders, lot-to-lot consistency matters because small variations can change grinding feel, final geometry, and conditioning time. A tightly defined LaB6 rod specification helps reduce rework, lowers replacement-to-replacement performance scatter, and supports standardized cathode programs across multiple instruments.

LaB₆ Rod Properties

Lanthanum Hexaboride Ceramics (LaB6)
Property Typical Value / Range Performance Highlights / Notes
Melting Point ≈ 2528 K (about 2250 °C) Refractory ceramic that remains structurally stable at very high temperatures.
Density ~4.7 g/cm³ Compact, robust ceramic body suitable for small high-power cathodes and inserts.
Thermal Conductivity ~47–60 W/m·K at 20 °C Efficiently spreads heat across the emitter, reducing local hot spots.
Thermal Expansion (CTE) ~6.2–6.5 ×10⁻⁶ /K (20–900 °C) Good thermal shock resistance and predictable expansion for brazed or clamped assemblies.
Electrical Resistivity ~15 μΩ·cm at 20 °C High electrical conductivity, ideal for thermionic cathodes and other electron-emitting parts.
Typical Operating Temperature (Cathode) ~1400–1800 °C in vacuum Provides strong electron emission while maintaining long-term structural stability.
Emission Current Density ~20–50 A/cm² at 1400–1800 °C Delivers high beam brightness for electron microscopes, X-ray sources and plasma devices.
Work Function ≈ 2.6–2.7 eV Low work function enables high emission at lower temperatures than conventional tungsten cathodes.

 

Lanthanum Hexaboride Rod Specifications

Lanthanum Hexaboride Rod
Item No. Diameter (mm) Thickness (mm)
AT-LB-A4001 Customize

 

Lanthanum Hexaboride Rod Packaging

  • Individual protection: each rod is separated to prevent edge contact and surface scratches.
  • Shock control: buffered layers to reduce transit micro-chipping risk.

Lanthanum Hexaboride Rod Packaging

Application Scenarios — Lanthanum Hexaboride Rod

  • Microscopy Facilities (SEM/TEM) — LaB6 Rod for Cathode Replacement Programs

    ✅Key Advantages

    1. Brightness: commonly cited comparisons report ~10× higher brightness vs tungsten in thermionic operation references.

    2. Service interval: published comparisons often cite ~5–10× longer life vs tungsten under proper gun vacuum and operation.

    3. Vacuum sensitivity: guidance commonly indicates long-life performance benefits when gun vacuum is maintained around 10⁻⁷ Torr-class conditions.

    ✅ Problem Solved

    A university microscopy core runs fee-based SEM sessions and tracks uptime. When cathode life drops from ~1000 hours to ~200–300 hours after repeated venting events, the lab loses scheduled slots and adds technician time for cleaning and re-alignment. By standardizing a LaB6 rod-based cathode workflow and tightening vacuum maintenance routines to a 10⁻⁷ Torr-class target, the facility reduces swap frequency and stabilizes beam current drift between maintenance cycles. The measurable outcome is fewer cancelled sessions and a more predictable service calendar.

  • Industrial Materials Labs (Metallurgy, Failure Analysis) — LaB6 Rod for Stable Beam Current

    ✅Key Advantages

    1. Emission stability focus: LaB6 is commonly selected to reduce frequent filament replacement compared with tungsten in thermionic systems.

    2. Operating window: vacuum electronics references often describe LaB6 operation around 1700–1900 K regimes for thermionic emission.

    3. Maintenance economics: fewer swaps typically reduce alignment/conditioning time per month in high-utilization labs.

    ✅ Problem Solved

    A failure-analysis lab supports production lines and values short turnaround. The lab experienced weekly filament changes and intermittent beam instability during long EDS mapping runs. After moving to a LaB6 cathode workflow based on controlled rod grinding geometry and consistent handling, the lab extends replacement intervals and reduces mid-run beam interruptions. In high-utilization environments, even avoiding a few hours of rework per week can protect delivery deadlines and reduce repeat tests.

  • Electron Gun Service & Refurbishment Companies — LaB6 Rod as a Repeatable Cathode Blank

    ✅Key Advantages

    1. Standardization: LaB6 rod form supports repeatable cathode blank preparation for multi-customer service inventory.

    2. Performance expectation: published materials frequently position LaB6 between tungsten and FEG solutions on cost/performance.

    3. Downtime reduction: longer cited service life vs tungsten lowers emergency shipping events and short-notice service calls.

    ✅ Problem Solved

    A third-party service team maintains multiple installed microscopes with different usage intensities. Inconsistent cathode blanks caused variable conditioning time and early-life emission instability complaints. By specifying rod geometry, end preparation, and surface condition more tightly, the service team reduces variability between rebuild batches. Fewer early replacements and fewer “return visits” translate into lower warranty-like service cost and more predictable parts planning.

Use Guide — Lanthanum Hexaboride Rod

  • Installation/preparation

    1. Use clean gloves and avoid touching functional surfaces.
    2. Keep rods in protective packaging until immediately before processing.
    3. If grinding to emitter geometry, control heat input and avoid mechanical shocks.
    4. Verify dimension and end condition against the drawing before assembly.

  • In-use guidance (to achieve expected performance)

    1. Maintain gun vacuum discipline; LaB6 performance is strongly affected by vacuum quality.
    2. Use stable heating procedures and avoid rapid thermal cycling during conditioning.
    3. Track run-hours and vent events to correlate with life changes.

  • Storage

    1. Store in a dry, clean environment with sealed packaging.
    2. Separate rods to avoid contact chipping.
    3. Keep lot labels to support traceability in service programs.

  • Cleaning

    1. Use a controlled, documented cleaning process appropriate for vacuum components.
    2. Avoid abrasive wiping on functional surfaces that will be ground to emitter geometry.
    3. If contamination is suspected, isolate the part and re-qualify before use.

  • Common user questions & correct actions

    1. Issue: Early emission instability after installation

    Likely cause: contamination from handling or insufficient conditioning sequence
    Action: review handling steps, re-clean per procedure, repeat a controlled conditioning ramp

    2. Issue: Shorter-than-expected service life after recent venting

    Likely cause: degraded gun vacuum and contamination
    Action: verify vacuum recovery and bake-out routine, inspect contamination sources, then install a new qualified cathode

    3. Issue: Chipping during handling or assembly

    Likely cause: rod contact, insufficient protection, or sharp-edge interfaces
    Action: improve packaging separation, specify edge/chamfer detail, use non-contact handling tools

Lanthanum Hexaboride Rod FAQ

  1. Q: What is a Lanthanum Hexaboride Rod used for?
    A: A Lanthanum Hexaboride Rod (LaB6 rod) is typically used as rod stock to fabricate thermionic cathode blanks and emitter tips for electron guns in vacuum systems.

  2. Q: Is Lanthanum Hexaboride Rod the same as a LaB6 cathode?
    A: No. A Lanthanum Hexaboride Rod is raw or semi-finished stock, while a LaB6 cathode is the finished emitter assembly after grinding, mounting, and conditioning.

  3. Q: Which LaB6 rod dimensions should I specify in an RFQ?
    A: For Lanthanum Hexaboride Rod, buyers usually specify diameter, length, target tolerances, straightness/runout, end geometry, and the required grinding allowance for final emitter shaping.

  4. Q: Can you supply custom Lanthanum Hexaboride Rod to drawing?
    A: Yes. Custom LaB6 rod can be supplied to drawing with defined OD/length, end details (flat/chamfer/radius/conical), and controlled surface condition for consistent grinding behavior.

  5. Q: What affects the service life of a LaB6 rod cathode the most?
    A: For Lanthanum Hexaboride Rod cathodes, the biggest drivers are gun vacuum quality, contamination during handling, conditioning procedure, and overheating or rapid thermal cycling.

  6. Q: What vacuum level is typically expected for stable LaB6 cathode operation?
    A: Users commonly associate longer life and stability with higher vacuum quality; many thermionic electron-gun references discuss improved performance when vacuum is maintained around the 10⁻⁷ Torr-class range.

  7. Q: How should Lanthanum Hexaboride Rod be handled to avoid performance issues?
    A: Handle Lanthanum Hexaboride Rod (LaB6 rod) with clean gloves, avoid touching functional surfaces, prevent rod-to-rod contact, and keep parts sealed until processing to reduce contamination and chipping.

  8. Q: What surface condition should I choose for a LaB6 rod blank?
    A: For LaB6 rod used as an emitter blank, buyers often request a controlled ground surface (or defined finish zones) to reduce grinding variability and improve repeatability across rebuilds.

Lanthanum Hexaboride Rod Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    We changed to a standardized LaB6 rod blank for rebuilds, and the conditioning variability dropped. The Lanthanum Hexaboride Rod spec was consistent enough to keep our turnaround schedule predictable.
    -- James Carter | Service Manager | NorthView Microscopy Services (USA)
  • ⭐️⭐️⭐️⭐️⭐️
    Our SEM users measure productivity by uptime. The Lanthanum Hexaboride Rod cathode program reduced swap frequency compared with tungsten workflows, and the beam stability was easier to maintain after scheduled maintenance.
    -- Dr. Elena Fischer | Facility Director | Materials Characterization Center, RheinLab (Germany)
  • ⭐️⭐️⭐️⭐️⭐️
    As a supplier, we care about repeat orders and stable specs. ADCERAX factory communication on Lanthanum Hexaboride Rod lot tracking and packaging details made receiving inspections simpler, and pricing stayed workable for our service customers.
    -- Michael O’Neill | Purchasing Manager | Apex Instruments Supply (UK)
  • ⭐️⭐️⭐️⭐️⭐️
    We source custom LaB6 rod for refurbishment teams. ADCERAX handled drawing-based end detail requirements with fewer back-and-forth cycles, which helped us hit customer deadlines.
    -- Kenji Sato | Operations Lead | VectorVac Components Trading (Singapore)
customize size

Custom LaB6 Rod

ADCERAX supports Lanthanum Hexaboride Rod (LaB6 rod) customization for cathode-blank preparation where your electron-gun design or service SOP defines the rod geometry, mounting, and grinding allowance.

  • Size: diameter, length, grinding allowance, cut-to-length strategy

  • Tolerances: diameter tolerance, length tolerance, straightness/runout targets

  • End geometry: flat/chamfer/radius, conical preform, stepped end, locating shoulder

  • Tip-prep options: pre-pointed blank, centre-mark, defined land area for final grinding

  • Surface condition: as-sintered, ground, fine-ground, selective polish zones

  • Edge control: chamfer size, edge radius, anti-chipping requirements at handling points

  • Geometry form: round rod, short slug, custom profile section for special holders

  • Lot control: batch identification, traceability label fields, request for same-lot supply

  • Inspection scope: dimensional report items, gauge method preference, acceptance criteria list

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