High Purity Alumina Ceramic Insulating Ring for Plasma Surface Treatment Equipment

ADCERAX offers stock-friendly standard rings and custom High Purity Alumina Ceramic Insulating Rings with buyer-defined OD/ID, thickness, and interface details to match your fixture stack-up and installation envelope.

Catalogue No. AT-HP-JY01
Material Al₂O₃
Purity  99%-99.99%
Bulk Density ~3.9 g/cc
Max Use Temperature (non-loading) 1600–1800°C
24H Standard Dispatch
Small Batch Support OEM
Factory Direct
Expert Engineering Support

A High Purity Alumina Ceramic Insulating Ring is a ring-shaped component made from high-purity Al₂O₃ ceramic (typically ≥99.5% alumina) that provides electrical insulation and controlled spacing between metal parts in demanding environments. It is used in vacuum chambers, plasma and coating equipment, high-temperature furnaces, and high-voltage assemblies.

High-Purity Alumina Ceramic Insulating Ring Benefits

  • Stack-up stability
    The High Purity Alumina Ceramic Insulating Ring is machined with controlled thickness and flat contact faces so clamp load is shared evenly, helping keep fixture stack-up height, gap spacing, and torque settings consistent from build to build.

  • Edge integrity options
    Chamfers or radii can be applied to the alumina ceramic insulating ring and edges are finished burr-free to lower the risk of handling chips, reduce local stress concentration, and limit unwanted electrical tracking along sharp corners.

  • Interface-ready surfaces
    Functional faces of the High Purity Alumina Ceramic Insulating Ring can be supplied as ground or lapped, giving a defined surface texture that supports repeatable metal–ceramic contact geometry and stable sealing or contact resistance.

  • Fit-up control
    OD/ID concentricity, roundness, and parallelism can be held to specified targets so the ring locates accurately in recesses or on pilots, helping reduce assembly rework, shim adjustments, and time spent tuning alignment.

  • Service-friendly design
    Grooves, reliefs, and alignment features can be integrated into the High Purity Alumina Ceramic Insulating Ring to avoid contamination traps, guide orientation during maintenance, and simplify removal and replacement in confined fixtures.

High-Purity Alumina Insulating Ring Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

High-Purity Alumina Insulating Ring Specifications

Alumina Insulating Ring
Item No. Diameter (mm) Thickness (mm)
AT-HP-JY01 Customize

 

High-Purity Alumina Insulating Ring Packaging

  • Individual protective sleeve or bag to prevent surface abrasion
  • Foam cavities or layered partitions to isolate rings from impact

High-Purity Alumina Insulating Ring Packaging

High Purity Alumina Ceramic Insulating Ring Applications

  • Vacuum Chamber Assemblies & Vacuum Tooling (integrators /OEM sub-systems)

    ✅Key Advantages

    1. Electrical isolation benchmark: dielectric strength reference ≥23 kV/mm supports isolation design targets.

    2. Thermal window: published alumina guidance shows 1675–1700°C (non-loading) capability for hot-zone proximity parts.

    3. Geometry stability: dense alumina benchmark ~3.9 g/cc supports rigid ring form factors and controlled spacing.

    ✅ Problem Solved

    A vacuum system integrator reported repeated service interruptions caused by arcing and rework after venting a chamber for part replacement. In industrial downtime studies, unplanned downtime is reported at US$125,000 per hour, and a single shift outage can exceed US$1,000,000. By switching to an insulating ring design with controlled edge finish and interface-ready faces, the team reduced assembly rework cycles and avoided emergency re-venting events tied to insulation failures, improving maintenance predictability and reducing downtime exposure.

  • Industrial Plasma Surface Treatment Equipment (service-heavy, maintenance-driven)

    ✅Key Advantages

    1. Controlled isolation path: a ring spec aligned to ≥23 kV/mm reference supports HV isolation design.

    2. Heat exposure tolerance: high-purity alumina grades are published with 1675–1700°C use guidance in non-loading conditions.

    3. Repeatable stack-up: rigid ceramic spacer geometry helps maintain consistent standoff gaps during servicing.

    ✅ Problem Solved

    A plasma surface treatment line experienced recurring rework during scheduled maintenance because insulating spacers showed inconsistent thickness and edge damage, affecting alignment and electrical isolation stability. With downtime studies citing US$125,000 per hour on average for unplanned downtime, even a few hours of extra troubleshooting becomes expensive. A tightened ring drawing (thickness control + edge detail + interface surface definition) reduced re-assembly iterations and shortened the “open-tool” time needed to restore stable operation after service.

  • PVD /Industrial Coating Systems (tooling coating, functional films, non-semiconductor)

    ✅Key Advantages

    1. HV isolation reference: ≥23 kV/mm dielectric strength guidance supports coating-fixture isolation requirements.

    2. High-temperature proximity: 1675–1700°C non-loading use guidance helps when rings sit near hot fixtures.

    3. Dimensional repeatability: dense alumina geometry supports consistent fixture positioning across maintenance cycles.

    ✅ Problem Solved

    A PVD coating OEM struggled with fixture rebuild variability after routine chamber cleaning, leading to longer setup times and occasional electrical instability. Industry downtime figures report US$125,000 per hour on average, so extended setup time increases cost quickly. After standardizing the insulating ring interface (controlled OD/ID alignment targets and defined contact-face prep), the OEM shortened fixture rebuild time and improved repeatability across rebuilds, reducing unplanned troubleshooting during production scheduling.

User Guide — High Purity Alumina Ceramic Insulating Ring

  • Installation

    1. Confirm OD/ID/thickness against drawing callouts before installation.
    2. Inspect edges and contact faces for chips, hairline cracks, or handling marks.
    3. Clean mating metal surfaces; remove burrs that can create point loads on ceramic.
    4. Apply clamp load evenly using a cross-pattern sequence if bolted.
    5. Avoid metal-on-ceramic sliding during alignment; use controlled positioning.

  • Operation

    1. Keep the ring away from impact, side loading, and prying forces during service.
    2. Minimize contamination buildup at interfaces; contamination can create leakage paths.
    3. If the ring sits near a heat source, ramp processes to reduce thermal shock risk.

  • Storage

    1. Store in original packaging; keep rings separated to avoid edge-to-edge contact.
    2. Keep dry and clean; avoid exposure to abrasive dust that can scratch contact faces.

  • Cleaning

    1. Use non-abrasive wipes and compatible solvents for your process environment.
    2. Do not sand or grind sealing/contact faces unless defined in your maintenance procedure.
    3. Re-check contact faces after cleaning if the ring is reused.

  • Common misuse points

    1. Misuse: forcing the ring into a tight fit causes edge chipping.
    Fix: adjust fit tolerance or add chamfer/radius; use alignment tooling, not prying.

    2. Misuse: uneven bolt tightening creates point loads and cracking.
    Fix: torque in steps with a cross pattern; define a maximum clamp load in the assembly SOP.

    3. Misuse: installing with debris on the interface causes leakage paths or rocking.
    Fix: clean and inspect mating faces; define cleanliness checkpoints during rebuild.

High Purity Alumina Ceramic Insulating Ring FAQ

  1. Q: What is a High Purity Alumina Ceramic Insulating Ring used for?
    A: It is used to electrically isolate metal interfaces while keeping a controlled spacer gap in vacuum, plasma, coating, and high-temperature assemblies.
  2. Q: How do I specify dimensions for a High Purity Alumina Ceramic Insulating Ring?
    A: Define OD, ID, thickness, and the functional faces; add flatness/parallelism and edge detail callouts where the ring is clamped or seals.
  3. Q: Can a High Purity Alumina Ceramic Insulating Ring include grooves or slots?
    A: Yes, grooves/reliefs/anti-rotation features can be added to reduce contamination traps or support fixture positioning.
  4. Q: Do I need lapped faces on a High Purity Alumina Ceramic Insulating Ring?
    A: If your assembly depends on consistent contact geometry or sealing behaviour, lapped or controlled-face preparation is often specified.
  5. Q: How do I reduce cracking risk during the installation of an alumina insulating ring?
    A: Avoid prying forces, keep interfaces burr-free, and tighten clamp loads evenly using a cross-pattern sequence.

High Purity Alumina Insulating Ring Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    We replaced a spacer stack with a High Purity Alumina Insulating Ring and the rebuild became more repeatable. The edge finish matched our handling steps, and the fit-up time dropped.
    -- Mark T. | Maintenance Manager | Vacuum Systems Integrator (US)
  • ⭐️⭐️⭐️⭐️⭐️
    The High Purity Al2O3 Insulating Ring quote was clear on critical dimensions and inspection points. ADCERAX worked like a practical supplier for ongoing spare parts, and pricing was workable for annual replenishment.
    -- Elena R. | Supply Chain Manager | Industrial Coating Equipment OEM (EU)
  • ⭐️⭐️⭐️⭐️⭐️
    The custom alumina ceramic insulator ring came with the groove detail we needed. The ring seated cleanly and stopped the rocking issue we had with an older spacer design.
    -- Jason L. | Process Engineer | Plasma Surface Treatment Line (CA)
  • ⭐️⭐️⭐️⭐️⭐️
    We used a High Purity Alumina Ceramic Insulating Ring as a controlled standoff part. The thickness consistency helped us reduce assembly adjustments during service.
    -- Hiro K. | Purchasing Lead | Industrial Vacuum Tooling Manufacturer (JP)
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Custom High Purity Alumina Ceramic Insulating Ring

  • OD / ID /Thickness – target values and tolerance bands for each dimension based on your drawing.

  • Flatness / Parallelism – requirements for both contact faces to control stack height and clamp load distribution.

  • Concentricity /Roundness /Run-out – limits between OD, ID and datum surfaces for stable alignment in housings or pilots.

  • Edge details – chamfer, radius, protected edge geometry, corner-break size, and any deburring requirements at specific locations.

  • Grooves / Slots /Reliefs – anti-rotation keys, venting grooves, contamination-relief pockets, or clearance reliefs for bolt heads.

  • Functional holes/notches – small bores, orientation notches, or location tabs that interface with your fixture or sensor hardware.

  • Sealing-face preparation – ground, lapped, or defined Ra range on specific faces that act as sealing or electrical contact surfaces.

  • Area-specific surface finish – different finish grades for functional zones versus non-critical outside surfaces.

  • Geometry type – simple spacer ring, isolation ring with step, flanged insulating ring, or multi-level profile to match your stack-up.

  • Material grade information – purity class, density target, and any reference to your internal material code for the alumina ring.

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