Custom Alumina Sleeve for Shaft – OEM Drawings and Pump Models Supported

Our alumina sleeve for shaft is available for shaft diameters from approximately 6 mm up to 80 mm with custom length and wall thickness options, and can be manufactured strictly to customer drawings to match specific pump models, mechanical seals or bearing housings.

Catalog No. AT-YHL-ZT001
Material ≥ 96% Al2O3
Max Working Temp. 1650°C (steady-state)
Inner Diameter Range 10mm – 60mm (±0.1mm tolerance)
Maximum continuous
service temperature
~1100–1200°C in air
24H Standard Dispatch
Small Batch Support OEM
Factory Direct
Expert Engineering Support

Alumina sleeve for shaft is a precision-made ceramic bushing that fits over a metal shaft to protect it from wear, corrosion and chemical attack. It is manufactured from high-purity alumina (Al₂O₃) and used in pumps, mixers, compressors and other rotating equipment where the shaft runs in a bearing, bushing or seal.

Alumina Sleeve for Shaft Benefits

  • Engineered shaft protection in abrasive and corrosive duty
    Alumina sleeve for shaft provides a hard, chemically inert barrier between the shaft and the process medium, preventing grooving, pitting and chemical attack on the base metal. This reduces shaft re-machining frequency and extends the overhaul cycle of pumps and rotating assemblies.

  • Precision OD/ID control for stable mechanical alignment
    The outer and inner diameters can be ground to narrow tolerances, enabling predictable fits with bearings, bushings, seal chambers and housings. Consistent dimensional control helps maintain coaxial alignment, lowering vibration levels and reducing the risk of seal face distortion or leakage.

  • Low-friction polished surfaces for predictable sliding behavior
    The alumina sleeve for shaft can be supplied with a polished bore or outside surface to reduce friction against the mating bearing or seal component. The smooth ceramic surface limits heat generation at the contact interface and contributes to stable running conditions under continuous duty.

  • Material stability across a wide chemical and temperature range
    Alumina retains hardness, compressive strength and dimensional stability in many acidic, alkaline and saline environments encountered in chemical, water treatment and slurry pumps. This stability makes the sleeve suitable for long-term service where metallic sleeves may soften, corrode or deform.

  • Flexible integration for OEM design and retrofit upgrades
    With custom dimensions, wall thickness and end detailing available, alumina sleeve for shaft can be incorporated into new pump platforms or used as a direct replacement for metal sleeves in existing installations. This flexibility allows engineers to upgrade wear performance without redesigning the entire assembly.

 

Alumina Sleeve for Shaft Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

Alumina Sleeve for Shaft Specifications

Alumina Sleeve for Shaft
Item No. Diameter (mm) Thickness (mm)
AT-YHL-ZT001 Customize

 

Alumina Ceramic Sleeve for Shaft Packaging

  • Each alumina sleeve for the shaft is wrapped individually with soft cushioning material to prevent chipping during transport.

Alumina Ceramic Sleeve for Shaft Packaging

Al2O3 Ceramic Sleeve for Shaft Applications

  • Chemical and Process Pumps

    ✅Key Advantages

    1. Improved shaft life in corrosive media – Replacing metal sleeves with alumina can significantly reduce shaft wear in acids, alkalis and solvents, especially where solids are present.

    2. Stable running clearance – Precision-ground alumina sleeve for shaft helps maintain predictable clearance between shaft, bushings and seals, supporting consistent pump performance.

    3. Reduced unplanned maintenance – Longer sleeve service life allows maintenance intervals to be extended, which can lower annual pump service hours and spare parts usage.

    ✅ Problem Solved

    A chemical plant operating multiple process pumps on a mixed acid stream observed that metal shaft sleeves needed replacement roughly every 6–9 months due to combined corrosion and abrasion. After upgrading selected models to alumina sleeve for shaft with similar dimensions, the plant recorded service lives extending beyond 18–24 months on comparable duty, with fewer emergency interventions and more planned maintenance windows. This improvement helped the site reduce pump-related unplanned downtime and reallocate maintenance resources to other critical assets.

  • Slurry and Mining Pumps

    ✅Key Advantages

    1. High wear resistance in particle-laden flow – Alumina sleeve for shaft provides a hard barrier against slurry particles, mitigating grooving and scoring on the metallic shaft.

    2. Support for high solids loading – In many slurry duties, the sleeve maintains dimensional integrity under repetitive impact and sliding, contributing to stable pump alignment.

    3. Longer replacement intervals – Field experience in similar ceramic wear parts shows service life often exceeding that of metal parts by several times in abrasive slurry service.

    ✅ Problem Solved

    In a mineral processing circuit, a slurry pump used for recirculating abrasive tailings required shaft inspection every few months because the metal shaft in contact with a conventional sleeve developed grooves, leading to seal leakage. When an alumina sleeve for shaft with increased hardness and polished internal surface was introduced, the frequency of shaft inspection was reduced, and the seal area remained within acceptable wear limits over an extended period. This change reduced the number of short shutdowns for repairs and lowered the annual consumption of shafts and seals for that pump type.

  • Water Treatment and Industrial Utility Pumps

    ✅Key Advantages

    1. Resistance to scaling and mild abrasion – Alumina sleeve for shaft tolerates suspended fines, sand and scale in raw water better than many metallic sleeves, lowering the risk of scoring.

    2. Dimensional stability in long-term service – Ceramic sleeves help maintain a consistent fit in the bearing or bushing region, supporting smooth operation in continuous-duty pumps.

    3. Support for standard and retrofit designs – Alumina shaft sleeves can be matched to common water pump shaft and housing dimensions, enabling targeted upgrades without complete redesign.

    ✅ Problem Solved

    A water treatment facility using several utility pumps for raw water transfer observed that shafts required re-machining or replacement after extended service due to abrasive wear at the support points. By introducing alumina sleeve for shaft on selected pumps, the wear concentrated on the replaceable ceramic sleeve instead of the shaft, allowing the site to replace the sleeve at planned intervals while keeping the original metal shafts in service for multiple cycles. This adjustment reduced the cost and lead time associated with shaft procurement and machining.

Al2O3 Ceramic Sleeve for Shaft Usage Instructions

  • Installation

    1. Verify that the shaft diameter, housing bore and alumina sleeve for shaft dimensions match the approved drawing before installation.
    2. Ensure all contact surfaces are clean, free of burrs and sharp edges; lightly deburr shoulders and keyways to avoid point contact on the ceramic.
    3. For press-fit onto a metal shaft, follow the recommended interference values and use aligned pressing tools; avoid hammering directly on the ceramic sleeve.
    4. When using bonding agents or adhesives, apply a controlled, thin layer and allow full curing before operating the equipment.

  • Operation

    1. After assembly, slowly rotate the shaft by hand to confirm that the alumina shaft sleeve runs freely without binding or scraping.
    2. During start-up, monitor vibration and noise levels; abnormal readings may indicate misalignment or contact between the sleeve and adjacent components.
    3. Keep the pump or equipment within the specified operating temperature and pressure window for the selected alumina grade and design.

  • Storage

    1. Store alumina sleeve for shaft in original packaging or in separate compartments to prevent contact between ceramic parts.
    2. Keep parts in a dry, dust-free environment away from sources of impact or heavy items that could fall onto them.

  • Cleaning

    1. Clean sleeves with soft brushes and compatible cleaning liquids; avoid strong mechanical impact or metallic tools on the ceramic surfaces.
    2. Do not subject the sleeve to sudden temperature changes during cleaning to avoid thermal shock, especially if the part has been in hot service.

  • Precautions and Common Misuse

    1. Over-tight press fit
    Issue: Excessive interference between the shaft and alumina sleeve for the shaft may create high hoop stress and lead to cracking.
    Handling: Follow design limits for interference fit and consult engineering support when changing materials or shaft tolerances.

    2. Misalignment during assembly
    Issue: Misaligned shafts or housings can cause uneven loading and localized contact, increasing the risk of chipping.
    Handling: Check runout, use alignment tools and verify assembly tolerances before final tightening.

    3. Impact and improper handling
    Issue: Dropping the sleeve or striking it with tools may generate invisible micro-cracks that later grow during service.
    Handling: Treat the sleeve as a precision ceramic component, handle with care and inspect visually before installation.

Frequently Asked Questions about Alumina Sleeve for Shaft

  1. Q: Which shaft size range can your alumina sleeve for the shaft?
    A: We can produce alumina sleeves for shafts from approximately 6 mm up to 80 mm nominal shaft diameter, and can adjust length and wall thickness according to customer drawings or sample parts.
  2. Q: What alumina grades are available for the shaft sleeves?
    A: Alumina sleeve for shaft can be manufactured from standard 95% alumina as well as higher-purity grades up to around 99.5% Al₂O₃ where higher chemical stability or dielectric performance is required.
  3. Q: Can alumina sleeve for shaft replace metallic shaft sleeves directly?
    A: In many cases alumina sleeve for shaft can replace metallic sleeves with the same overall dimensions, but the fit, tolerances and assembly conditions should be reviewed to account for differences in elasticity and thermal expansion.
  4. Q: How does alumina sleeve for shaft affect shaft wear and maintenance intervals?
    A: Because alumina is much harder than typical steel or alloy sleeves under many operating conditions, adopting alumina sleeve for shaft can reduce wear on the underlying metal shaft and extend the interval between overhauls or shaft replacement.
  5. Q: What tolerances can be applied to an alumina sleeve for shaft?
    A: Depending on dimensions and quantity, outer and inner diameters of an alumina sleeve for shaft can be ground to tight tolerances suitable for precision fits; target tolerances can be discussed for each project based on the required fit class.
  6. Q: Can you customize features such as grooves or shoulders on an alumina sleeve for shaft?
    A: We can integrate lubrication grooves, locating shoulders, steps or chamfers in the alumina sleeve for shaft as long as the design maintains sufficient wall thickness and mechanical strength for the intended duty.

Alumina Sleeve for Shaft Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    We introduced an alumina sleeve for the shaft on several process pumps in our acid line. The sleeves from ADCERAX have reduced shaft wear, and we now plan replacements during scheduled outages instead of emergency shutdowns.
    -- John Miller – Maintenance Manager, NorthRiver Chemicals
  • ⭐️⭐️⭐️⭐️⭐️
    As an OEM we needed a supplier that could handle multiple sizes of alumina sleeves for the shaft with consistent tolerances. Working directly with the ADCERAX factory helped us standardize drawings and stabilize lead times.
    -- Elena Rossi – Purchasing Engineer, EuroFlow Pump Systems
  • ⭐️⭐️⭐️⭐️⭐️
    After switching to alumina ceramic shaft sleeves on selected slurry pumps, we observed longer intervals between overhauls. The ceramic sleeves maintain fit and surface condition better than the metallic sleeves we used before.
    -- Michael Tan – Reliability Engineer, Pacific Mining Services
  • ⭐️⭐️⭐️⭐️⭐️
    We ordered custom alumina sleeve for shaft for a retrofit project. The supplier followed our drawings closely and delivered sleeves that dropped into the existing housings, which helped our team complete the upgrade on schedule.
    -- Sophie Wagner – Product Manager, AquaTreat Water Solutions
customize size

Custom Ceramic Alumina Sleeve for Shaft

We supply alumina sleeves for shaft in standard sizes and fully custom geometries, allowing OEMs and maintenance teams to match existing shaft, housing and seal layouts while keeping the advantages of ceramic wear resistance.

1. Shaft diameter range

  • Nominal shaft diameters from approx. 6 mm to 80 mm, or any non-standard size based on OEM drawings.
  • Support for tolerance definitions on both shaft-side fit and housing-side fit.

2. Outer/inner dimensions

  • OD, ID and length tailored to the required fit class; precision grinding available for tighter tolerances.
  • Dimensional matching for bearings, bushings, mechanical seals and pump housings.

3. Wall thickness options

  • Thin-wall designs for limited space or low radial load.
  • Thick-wall sleeves for higher mechanical strength, impact resistance or long-span support.

4. End configurations

  • Straight ends, chamfered ends, rounded edges, beveled entries.
  • Shoulders, counterbores, steps or recesses for seal alignment or bearing location.
  • Optional lead-in chamfers to ease shaft assembly and reduce point loading.

5. Grooves and functional features

  • Lubrication grooves for controlled film formation.
  • Keyways, locating flats, and torque-resisting notches.
  • Alignment features for mechanical seals or cartridge assemblies.
  • Axial or circumferential relief features for thermal expansion compensation.

6. Surface finish options

  • As-fired for non-contact regions.
  • Ground or polished OD/ID where sliding, sealing or precision alignment is required.
  • Custom Ra levels are achievable depending on contact interface requirements.

7. Material grade selection

  • Standard 95% alumina for general wear and corrosion service.
  • Higher-purity 99%–99.5% alumina for chemically aggressive environments or dielectric demands.
  • Optional material matching to equipment datasheets for OEM qualification.

8. Mating component fit

  • Fits engineered for press-fit, slip-fit, or interference-fit.
  • Compatibility with bonding compounds or adhesives for fixed-position installations.
  • Support for defining clearance or interference per ISO/ANSI fit classes.

9. Additional custom options

  • Orientation marks or laser-etched ID for tracking and assembly reference.
  • Dimensional matching to legacy metallic sleeves for drop-in retrofit.
  • Packaging configuration based on production line flow or OEM kit requirements.

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