Alumina Ceramic Rotary Indexing Table Plate & Dial Plate

ADCERAX supplies the alumina ceramic dial plate or working surface with drawing-defined mounting, workpiece-location and tooling features. The ceramic plate enquiry can support cam-indexer or servo-rotary-table projects, from new workstations to replacement or revised plates. Matching is based on the project’s flange, register and station geometry.

Catalog No. AT-YHL-IW01
Material ≥ 96% Al₂O₃
Station layouts 6 / 8 / 10 / 12 / 16 / 24 stations, arranged to drawing
Working surface Electrically insulating, non-magnetic alumina
Dimensions/Sizes Download PDF
Engineering RFQ Review
Small-Batch Custom Support
Drawing-Based Production
Drawing & Process Review

Alumina ceramic rotary indexing tables are designed for precise rotational positioning in high-precision equipment, including laser marking stations, CNC systems, and automated inspection platforms. Made from ≥95% alumina, the material offers exceptional hardness, dielectric strength, and thermal resistance, making it ideal for harsh industrial conditions or cleanroom environments.
Two project types come up most often. For a new machine, the plate geometry is set around the station layout, fixture mass and motion cycle. For a replacement or revision, the interfaces that establish fit are preserved and only the worn or changed functional features are redrawn. Both paths are handled the same way: the drawing, the grade and the acceptance method are agreed before machining starts.

Alumina Rotary Indexing Table Specifications

Alumina Rotary Indexing Table
Item No. Diameter (mm) Thickness (mm)
AT-YHL-IW01 Customize

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Alumina Rotary Indexing Table Properties

The three tables below describe the six dense alumina grades under the stated test conditions. They are material-selection data: the finished plate's flatness, runout, load capacity and insulation are set by the drawing and the assembly, not by these values.

Mechanical Properties

Grade Al₂O₃ Density (g/cm³) Flexural strength (MPa, 20°C) Compressive strength (MPa) Elastic modulus (GPa) Fracture toughness (MPa·m^0.5) Hardness
AD-ALU-950 95% 3.75 280 2000 340 3.0 Mohs 9
AD-ALU-960 96% 3.70 300 2000 275 at 20°C 3.5 at 20°C 1600 HV1
AD-ALU-990 99.0% 3.80–3.91 300–320 2400 355 3.3 Mohs 9
AD-ALU-995 99.5% 3.90–3.92 320–350 2400 365 3.5 Mohs 9
AD-ALU-997 99.7% 3.94 330 2500 370 3.6 Mohs 9
AD-ALU-999 99.9% 3.94 315–340 2558–2900 359–375 3.8–4.2 Mohs 9

Strength and modulus are inputs to a plate calculation; they are not a payload rating for a station. Mohs and HV1 are different hardness scales and are not converted into each other.

Thermal Properties

Grade Thermal conductivity (W/(m·K)) Linear expansion (×10⁻⁶/K) Material temperature selection reference (°C)
AD-ALU-950 18–25 at 25°C 7.6, 25–800°C 1400
AD-ALU-960 25 at 20°C 8.2, 25–1000°C 1600, maximum in air
AD-ALU-990 24 at 25°C 7.2, 25–800°C 1600
AD-ALU-995 30–38 at 25°C 7.6, 25–800°C 1650
AD-ALU-997 35–40 at 25°C 7.6, 25–800°C 1700
AD-ALU-999 35–42 at 25°C 7.6, 25–800°C 1750

The temperature reference is a material limit. The installed plate usually also carries fasteners, a hub, seals or adhesive, so the working temperature of the assembly is set by those parts and by the temperature field across the plate, not by the ceramic alone.

Electrical Properties

Grade Dielectric strength (kV/mm at test thickness) Relative permittivity (1 MHz) Loss factor tanδ (1 MHz) Volume resistivity (Ω·cm)
AD-ALU-950 10 at 5 mm 9.4 at 25°C 0.0004 at 25°C >1 × 10¹² at 20°C
AD-ALU-960 8.3 AC at 6.35 mm 9.0 at room temperature 0.0002 at 20°C 1 × 10¹⁴ typical
AD-ALU-990 10 at 5 mm 9.6 at 25°C 0.0006 at 25°C >1 × 10¹⁴ at 20°C
AD-ALU-995 10 at 5 mm 9.7 at 25°C <0.0001 at 25°C >1 × 10¹⁴ at 20°C
AD-ALU-997 10 at 5 mm 9.8 at 25°C <0.0001 at 25°C >1 × 10¹⁴ at 20°C
AD-ALU-999 10 at 5 mm 9.8 at 25°C <0.0001 at 25°C >1 × 10¹⁴ at 20°C

Dielectric strength is a test-piece value at the stated thickness; it does not multiply up to a working voltage for the plate. Insulation of the finished station also depends on hole edges, grooves, electrodes, creepage distance, contamination, humidity and grounded parts near the face.

Choosing the Plate for Your Indexer

  • Start with the application. Prioritize insulation for electrical testing, thermal expansion and conductivity for heated stations, or hardness and surface finish for wear resistance. Alumina purity alone is not enough.
  • For new machines, define the geometry. Provide the station layout, plate dimensions, center register and mounting holes. Include fixture weight, loads and center of gravity to determine thickness and support.
  • For replacements, check the interfaces. Supply measurements and photos of the existing plate, noting wear and required changes. Replacing metal with ceramic may require different edge details, supports and tightening procedures.
  • Confirm the grade with the drawing. We review the properties that matter most to your application, together with mounting details and inspection requirements.

Alumina Rotary Indexing Table Packaging

  • Each alumina ceramic rotary indexing table plate is individually wrapped in soft protective film to prevent surface scratches.

Alumina Rotary Indexing Table Packaging

Alumina Ceramic Rotary Indexing Table Applications

  • Automotive and Electrical Assembly Lines

    Replacing a worn metal indexing plate with an alumina ceramic dial plate gives the station a surface that stays electrically insulating, does not magnetize and resists the clamping wear that flattens a metal face over high cycle counts. The plate carries fixtures through the assembly positions, so the station count, bolt circle, locating holes and mounting face are defined around the heaviest fixture on the line, and the mounting practice follows the ceramic drawing rather than the torque habits of the steel plate it replaces.

  • Laser Marking and Laser Processing Cells

    At a laser cell the dial plate holds the part at a fixed height under the marking head, and alumina’s low thermal expansion keeps that height and position stable as the face heats up, which helps mark quality stay consistent across many index positions. Send the laser power and duty cycle, the distance from the head to the face, the cycle time and the material of the hub or flange the plate mounts on, because the metal parts move the face as much as the ceramic does.

  • Precision Testing, Inspection and Metrology

    A test or metrology station references the part against the plate face, so the plate is chosen for flatness that holds under the probe and for an electrically inert surface that does not influence sensitive measurements. Flatness, parallelism and runout are written as separate drawing requirements with their datum, measurement radius and assembly state, and the mounted runout is checked with the plate on the machine rather than on the bench alone.

  • Electrical Test and Probing Stations

    Where probes contact the part in line, the plate separates the part under test from the drive and frame through its full section, with no coating that can wear through at hole edges. Define the functional work surface, the voltage and frequency, the creepage and clearance at holes and edges, and the test method used to accept the plate, so the insulating margin around each locating hole is designed rather than left to the machinist.

  • Vacuum Holding and Pick-and-Place Stations

    Some dial plates also hold the part, with vacuum holes or grooves in the face pulling a thin workpiece flat while the table indexes to the next station. The drawing defines the port layout, seal land width, face finish and whether the ports are common or individually switched, and the holding force is reviewed together with the seal, the part thickness and the leak acceptance rather than from the plate alone.

Alumina Ceramic Dial Plate Usage Instructions

  • Installing the Ceramic Dial Plate

    1. Inspect the plate for chips and cracks, and clean the mounting face and flange.
    2. Check the register, bolt pattern and locating holes against the drawing.
    3. Seat the plate evenly, then tighten in the drawing’s sequence and torque, using washers to distribute the load.
    4. Check flatness, measure mounted runout, and trial the working cycle before production.

  • Running and Maintaining the Plate

    1. Keep the working face free of hard debris and avoid point loads from clamps or dropped tooling.
    2. Review load and support before running a fixture change that adds mass or moves the center of gravity outward.
    3. Periodically check fastener preload and runout; re-check insulation or vacuum performance after cleaning.

  • Handling the Plate

    1. Carry the plate with distributed support, never by an edge, slot or hole.
    2. Use two people or lifting equipment for larger plates, and protect edges and the functional face.
    3. Do not use a plate with visible chips or cracks.

  • Cleaning and Storage

    1. Clean with a lint-free cloth and a neutral cleaner; avoid metal scrapers and abrasive pads.
    2. Dry the plate before reinstalling it at an electrical or vacuum station.
    3. Store it flat on a cushioned support, dry, with edge protection.

Alumina Ceramic Dial Plate FAQs

  1. What is an alumina ceramic rotary indexing table plate?
    It is a ceramic plate mounted on a rotary indexer to carry parts between stations. It provides an insulating, non-magnetic working surface. ADCERAX supplies the plate only; the drive, bearings, motor and controls remain part of your machine.
  2. How is it different from a metal plate?
    Alumina provides electrical insulation throughout the material, high hardness and rust resistance. However, it is more sensitive to impact than metal, so edge design, handling and mounting require care.
  3. Which alumina grade should I choose?
    Use these as starting points:
    a. AD-ALU-950 / 960: General insulation and wear applications.
    b. AD-ALU-990 to 997: Precision and cleanliness requirements.
    c. AD-ALU-999: Demanding thermal and electrical applications.
    Final selection depends on the required properties, plate design and operating conditions. The assembly’s temperature limit also depends on its fasteners, hub and seals.
  4. Will it fit my cam indexer or servo rotary table?
    The plate can be machined to your mounting interface. For a new machine, send the output flange drawing and station layout. For a replacement, provide drawings or measurements, photos and any required changes.
  5. How is the allowable load per station determined?
    We review plate dimensions, supports, fixture and workpiece weights, centers of gravity, motion cycle and indexer ratings. Send the heaviest, most off-center setup. Material strength data alone does not define the plate’s load capacity.
  6. Can you add vacuum channels and locating holes?
    Yes. Holes, grooves, slots, steps and pockets can be specified on the drawing. Vacuum applications also require review of seals, surface finish, vacuum level and acceptable leakage.
  7. Can you guarantee flatness and runout?
    We confirm achievable tolerances and inspection methods before production. Flatness is measured on the unmounted plate; mounted runout is checked separately under agreed installation conditions. Send your drawing and acceptance requirements for review.

What to send for a fast quote

For the fastest, most accurate quote, send:

  • A drawing or a photo of your old plate — plus OD / ID/thickness
  • Bolt circle, centre bore, dowel/locating holes, keyway
  • Vacuum channels/ports, slots, nesting pockets, vision openings
  • Flatness/parallelism/runout / surface-finish tolerances
  • Number of index stations and angular divisions
  • Load per station, temperature, and electrical/magnetic / cleanroom environment
  • Quantity, and whether this replaces a metal or OEM plate

The more you share, the faster our engineers can confirm what we can make.

Alumina ceramic rotary indexing dial plate diagrams showing diameter, thickness, mounting holes, station layout, workpiece pockets, vacuum grooves and surface details.

Custom Alumina Ceramic Dial Plate Features

Plate geometry. Diameter and thickness to drawing, with center bore or register, steps, workpiece pockets, radial slots, keyways and vision openings.

Mounting hole system. Bolt circle, mounting and locating-pin holes, threaded-insert requirements, counterbores and countersinks, matched to the motor or reducer output-flange drawing.

Station arrangement. 6, 8, 10, 12, 16 or 24 positions with the angular layout, workpiece pattern and fixture distribution defined on the drawing.

Material. AD-ALU-950, 960, 990, 995, 997 or 999, selected against the electrical, thermal and mechanical requirements of the station.

Functional surfaces. Ground or polished zones, face flatness and parallelism, surface finish, chamfers or radiused edges defined on the drawing.

Vacuum and connection features. Vacuum holes or grooves, sealing faces, flange or hub interfaces and ceramic-to-metal contact requirements reviewed with the plate design.

Define the ceramic features and the mating interface together, so the supplied plate and the first-part acceptance describe the same machine.

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