Alumina Ceramic Frames – 95% Al₂O₃ Square Structural Borders for Industrial Insulation Assemblies

Alumina ceramic frames are 95% Al₂O₃ insulating borders available in standard and custom sizes. Their controlled geometry supports and locates electronic parts or PCBs while ensuring stable electrical isolation from surrounding metal structures.

Catalog No. AT-CF-F001
Material ≥ 92% Al2O3
Flexural Strength ≥300 MPa
Dielectric Strength  >10^12 Ω·cm
Flexural strength  Approx. 300–450 MPa at
room temperature
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Small Batch Support OEM
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Alumina ceramic frames are square or rectangular structural borders made from approximately 95% Al₂O₃, used as insulating base parts and housings in industrial devices. They combine high mechanical strength, hardness, thermal stability and electrical insulation, so they can support and protect electronic components, sensors and actuators in harsh environments such as high temperature, high humidity or corrosive atmospheres.

Alumina Ceramic Frame Benefits

  • High strength and hardness for structural support
    The alumina ceramic frame carries mechanical loads and resists surface wear, so it can act as a stable structural border or base in long-term industrial operation without deformation or rapid abrasion.

  • High-temperature and oxidation resistance
    95% alumina maintains its properties at elevated temperatures and in oxidizing atmospheres, which helps the alumina ceramic frame keep its shape and function in furnaces, hot zones and high-temperature insulating devices.

  • Reliable electrical insulation
    The alumina ceramic frame provides a rigid insulating barrier between conductive parts and metal housings, helping protect integrated circuits, discrete components and sensor elements from leakage and short circuits.

  • Dimensional precision for accurate positioning
    The frame’s inner window size, thickness and flatness can be tightly controlled, so critical electronic parts, substrates or sensor chips sit in defined positions, supporting high-precision assemblies.

  • Environmentally inert ceramic material
    The alumina ceramic frame is based on an inorganic ceramic body without volatile organic compounds, making it a stable, inert choice for devices where outgassing or contamination must be minimized.

Alumina Ceramic Frame Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

Alumina Ceramic Frame Specifications

Type 1: Rectangle Alumina Ceramic Frame

rectangle Alumina Ceramic Frame

 

Rectangle Alumina Ceramic Frame
Item No. A(mm) B(mm) Width (mm) Height (mm) Purity (%)
AT-CF-F001 20 30 3 4 96-99
AT-CF-F002 45 62 5 5 96-99
AT-CF-F003 70 80 4 6 96-99
AT-CF-F004 106 120 5 12 96-99
AT-CF-F005 160 100 10 8 96-99
AT-CF-F006 200 180 20 35 96-99

 

Type 2: Square Alumina Ceramic Frame

square Alumina Ceramic Frame

Square Alumina Ceramic Frame
Item No. A = B (mm) Width (mm) Height (mm) Purity (%)
AT-CF-Z001 20 5 5 96-99
AT-CF-Z002 25 4 3 96-99
AT-CF-Z003 30 3.5 8 96-99
AT-CF-Z004 45 4.8 7.5 96-99
AT-CF-Z005 60 12 16 96-99
AT-CF-Z006 75 20 20 96-99
AT-CF-Z007 86 15 15 96-99
AT-CF-Z008 120 45 16 96-99
AT-CF-Z009 130 30 18 96-99

 

Alumina Ceramic Frames Packaging

  • Each alumina ceramic frame is separated with soft paper or foam sheets to avoid edge-to-edge contact and chipping during transport.

Alumina Ceramic Frames Packaging

Alumina Ceramic Frame Applications

  • Industrial Electronics and Circuit Modules

    ✅Key Advantages

    1. Stable insulation under continuous thermal cycling
    Alumina ceramic frames keep mechanical rigidity and insulation clearance during long-term operation at 80–150 °C, preventing drift or deformation around power components.

    2. Dimensional control for automated assembly
    Tight tolerances (≈0.05–0.10 mm for critical features) support repeatable positioning of PCBs and modules, reducing alignment errors and rework in automated assembly lines.

    3. Higher reliability than polymer or metal borders
    The 95% Al₂O₃ structure resists softening, creep and conductive leakage, enabling power modules and control boards to maintain electrical spacing and structural stability across service life.

    ✅ Problem Solved

    A drive-system manufacturer faced 2–3% field returns due to plastic spacers deforming near 110 °C, reducing insulation distances around control boards. After adopting alumina ceramic frames as the structural insulation base, deformation-related failures dropped below 0.5%, and unplanned maintenance events tied to frame distortion were eliminated, improving uptime and lowering inspection costs.

  • Sensor, Actuator and Communication Devices

    ✅Key Advantages

    1. Precise alignment for sensing elements

    Machined alumina ceramic frames maintain inner-window tolerances that stabilise chip, electrode and optical element positioning, reducing signal drift or calibration shifts during long-term use.

    2. Environmental shielding for sensitive components

    The ceramic frame acts as a rigid barrier against humidity, corrosive gases and particulate contamination, helping protect MEMS sensors, RF components and optical heads in field conditions.

    3. Stable dielectric structure for signal integrity

    Compared with polymer carriers that absorb moisture or metal housings that introduce noise paths, alumina frames provide a dry, stable dielectric environment that supports consistent high-frequency or low-noise signal transfer.

    ✅ Problem Solved

    A communication-module OEM observed intermittent RF detuning in outdoor units exposed to humidity fluctuations. Polymer carriers around the RF chip absorbed moisture, altering dielectric constants and causing a 1–2% frequency shift. After switching to a precision alumina ceramic frame with a stable dielectric structure, frequency stability improved by over 80%, and humidity-related field failures fell below 0.3% across 12 months of deployment.

  • High-Temperature Insulation Assemblies and Equipment

    ✅Key Advantages

    1. Structural reliability at elevated temperature

    Alumina ceramic frames retain geometry in zones reaching 300–800 °C, preventing warping that could misalign heater elements, thermal sensors or insulation modules.

    2. Long-term separation of heat-critical components

    The frame provides a rigid boundary that maintains required spacing between hot components and control wiring, reducing insulation breakdown risks in furnace and thermal-processing systems.

    3. Reduced maintenance triggered by frame deformation

    Unlike metal borders that oxidise or creep under repeated temperature cycling, alumina frames maintain shape, extending inspection intervals and reducing downtime tied to structural distortion.

    ✅ Problem Solved

    A thermal-processing equipment maker used thin stainless-steel borders in a 600 °C chamber. After several hundred cycles, oxidation and creep reduced clearance near sensor wiring, causing insulation failures and unplanned shutdowns costing tens of thousands per hour. Replacing the borders with alumina ceramic frames eliminated deformation, maintained stable spacing, and reduced chamber maintenance frequency by more than 50% over the next operational period.

Alumina Ceramic Frame Usage Instructions

  • Installation

    1. Verify that the mounting surface is flat and free from burrs before placing the alumina ceramic frame.
    2. Use flat washers or dedicated clamping plates instead of direct point contact from screws to the frame.
    3. Avoid forcing the frame into a misaligned housing; adjust the metal structure rather than bending or twisting the ceramic border.
    4. Check the inner window dimension against the component or substrate so that clearance is sufficient for thermal expansion.

  • Operation and Handling

    1. During assembly, handle alumina ceramic frames with gloved hands or soft tools to avoid edge impact.
    2. When used near heat sources, follow the recommended heating and cooling profiles to reduce thermal shock on the 95% alumina ceramic frame.
    3. In devices that generate high heat, ensure that contact surfaces and thermal paths are designed to minimise steep temperature gradients across the frame.

  • Storage

    1. Store alumina ceramic frames in dedicated trays or shelves, with each layer separated by foam or paper.
    2. Do not stack heavy metal tools or components on top of stored frames.
    3. Keep storage areas dry and clean to avoid contamination or accidental knocks.

  • Cleaning and Maintenance

    1. Remove dust with clean, dry compressed air or a lint-free cloth.
    2. For residues such as flux or process films, use compatible aqueous or solvent cleaners recommended for alumina and electronic parts, then dry thoroughly before reinstallation.
    3. Inspect frames periodically for edge chips or micro-cracks in critical corners; replace any frames showing significant damage.

  • Typical Misuse and How to Avoid It

    1. Overtightened screws causing cracks
    Avoid applying excessive torque directly on the alumina ceramic frame; use torque-limited tools, flat washers and compliant layers where possible.

    2. Impact during assembly or transport
    Do not drop frames onto hard surfaces; design trays and fixtures that guide frames into position without hard collisions.

    3. Thermal shock from rapid heating or quenching
    Prevent exposing the alumina ceramic frame to sudden temperature jumps; introduce controlled ramp rates and avoid direct cold air or liquid contact on hot parts.

 

Alumina Ceramic Frames FAQ

  1. Q: Why choose a 95% alumina ceramic frame instead of a metal frame?
    A: A 95% alumina ceramic frame combines high strength, high-temperature stability and electrical insulation, so it can support components and maintain clearances in hot or corrosive
  2. Q: Can alumina ceramic frames be used to support PCBs directly?
    A: Yes, alumina ceramic frames are often used to support and locate printed circuit boards or hybrid circuits, especially when the assembly must withstand elevated temperatures or require reliable insulation from metal housings.
  3. Q: Are alumina ceramic frames suitable for sensor and actuator packages?
    A: Alumina ceramic frames can be used as the structural border and seat in sensor or actuator packages, where they protect internal elements from environmental stress and maintain alignment and insulation around electrodes and contact pads.
  4. Q: How precise are the dimensions of a custom alumina ceramic frame?
    A: Depending on design and machining, critical dimensions of alumina ceramic frames can reach tight tolerances, while general surfaces can be kept within standard ceramic tolerance ranges suitable for industrial assemblies.
  5. Q: What information is needed to design a custom alumina ceramic frame?
    A: Useful information includes outer size, inner window size, wall thickness, tolerance requirements, mounting holes and slots, expected maximum temperature, electrical insulation needs and how the frame interfaces with PCBs or housings.

Alumina Ceramic Frames Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    We use 95% alumina ceramic frames as insulating bases under our power boards. The frames keep their geometry after temperature cycling tests and help maintain clearance distances inside compact housings.
    -- lena W., R&D Engineer – Industrial Controls Manufacturer
  • ⭐️⭐️⭐️⭐️⭐️
    The custom alumina ceramic frames define the border and mounting area for our RF modules. Dimensional accuracy and insulation performance have been consistent, which simplifies our assembly and test processes.
    -- Mark T., Hardware Lead – Communication Device OEM
  • ⭐️⭐️⭐️⭐️⭐️
    Replacing metal borders with alumina ceramic frames in one of our insulation assemblies improved stability at elevated temperature and reduced rework caused by frame distortion near heating elements.
    -- Javier P., Process Engineer – Thermal Equipment Company
  • ⭐️⭐️⭐️⭐️⭐️
    We source square alumina ceramic frames as industrial insulation base parts. The frames arrive well protected, with stable dimensions across batches, which helps us control assembly time and quality.
    -- Sophie L., Purchasing Manager – Electronics Components Plant
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Custom Manufacturing – Alumina Ceramic Frames

ADCERAX manufactures alumina ceramic frames according to customer drawings so that the frame geometry, opening size and mounting features match your industrial insulation device or electronic package.

1. Outer dimensions

  • Square or rectangular frames from a few millimetres up to around 200–300 mm per side for typical industrial fixtures.

2. Inner window and border width

  • Opening width and height; border width on each side; optional stepped or recessed windows for substrates or chips.

3. Wall thickness and cross-section

  • Wall thickness generally in the 1.0–6.0 mm range depending on required stiffness and available mounting space.

4. Dimensional tolerances and flatness

  • Linear tolerances for critical dimensions; flatness and parallelism for base surfaces that mate with metal or PCB assemblies.

5. Slots, holes and alignment features

  • Through-holes, countersinks, slots for leads, notches and keying features to locate the alumina ceramic frame inside housings or on circuit boards.

6. Edge and corner treatment

  • Chamfered or rounded edges to reduce chipping and protect wires or sensitive components.

7. Surface condition

  • As-fired surfaces for general insulation frames; ground or selectively polished surfaces for sealing, bonding or tight tolerance interfaces.

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