Alumina High Pressure Sodium Lamp Arc Tube (PCA) — Custom OD/ID & End Geometry

An alumina high pressure sodium lamp arc tube is a translucent HPS/HID discharge tube built to hold its geometry under heat and sodium vapor, available from ADCERAX in multiple OD/ID and lengths with drawing-based end and tolerance customization.

Catalog No. AT-AO-DG1001
Material ≥ 96% Al2O3
Outer Diameter Range Ø8 – Ø18 mm (±0.1 mm)
Thermal Expansion Coefficient ~8.2 x 10⁻⁶ /K
Density ≥ 3.85 g/cm³
24H Standard Dispatch
Small Batch Support OEM
Factory Direct
Expert Engineering Support

An alumina high-pressure sodium (HPS) lamp arc tube is the ceramic “discharge chamber” inside an HPS (HID) lamp where the electrical arc forms and light is generated. It is typically made from PCA (polycrystalline alumina) so it can withstand high operating temperature, high internal pressure, and corrosive sodium vapor during repeated lamp start/stop cycles.

Alumina High Pressure Sodium Lamp Arc Tube Advantages

  • Translucent PCA tube body for stable arc-chamber performance: the alumina HPS arc tube maintains a consistent optical path under high temperature and pressure, helping keep lamp-to-lamp output behavior predictable across production batches.

  • End-geometry consistency that matches real lamp sealing interfaces: open/closed/domed end options can be held to your functional seating reference, reducing electrode/seal misalignment risk caused by small end-face or land variations.

  • Tight dimensional control for repeatable fit-up in jigs and fixtures: controlled OD/ID and length reduce “force-fit” assembly behavior, improve kitting compatibility, and support faster incoming inspection with defined critical checkpoints.

  • Low-variation straightness and concentricity targets to cut build rework: improved tube linearity and center alignment reduce fixture interference and reduce adjustment during electrode positioning and sealing steps in lamp assembly.

  • Controlled surface condition for consistent handling and inspection: defined surface zones (as-sintered, ground, or polished where needed) help stabilize seating, reduce micro-chipping during handling, and make visual/measurement checks more repeatable.

Alumina High Pressure Sodium Lamp Arc Tube Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

Alumina High Pressure Sodium Lamp Arc Tube Specifications

Alumina High Pressure Sodium Lamp Arc Tube
Item No. Diameter (mm) Length (mm)
AT-AO-DG1001 4 43.2
AT-AO-DG1002 4 44.4
AT-AO-DG1003 4 52.5
AT-AO-DG1004 5 58
AT-AO-DG1005 5.8 70
AT-AO-DG1006 7.4 230
AT-AO-DG1007 7.8 162
AT-AO-DG1008 11 184

 

Alumina High Pressure Sodium Lamp Arc Tube Packaging

  • Individual slot or partitioned tray to prevent tube-to-tube contact
  • Shock-absorbing foam layers for end protection during transit

Alumina High Pressure Sodium Lamp Arc Tube Packaging

Al2O3 High Pressure Sodium Lamp Arc Tube Applications

  • HPS/HID Lamp OEM Assembly Lines

    ✅Key Advantages

    1. Assembly-fit stability: OD/ID + end seating geometry can be controlled around your fixture references to reduce fit-up variation.

    2. Lower rework risk: consistent end style and straight section improves electrode alignment repeatability at build stations.

    3. Batch comparability: critical dimensions can be reported per lot for faster first-article approval.

    ✅ Problem Solved

    A lamp OEM saw sporadic sealing misalignment after switching arc tube sources, causing repeated rework at the electrode/seal step. By locking the drawing to a clear end-seating reference and defining OD/ID inspection points, the team stabilized fit-up across production fixtures. Incoming inspection time dropped because gauges matched the drawing’s true functional surfaces. The buyer moved from pilot lots to repeat ordering once the lot-to-lot dimensional variation was controlled to their acceptance plan.

  • Horticulture / Greenhouse HPS Maintenance Supply Chain

    ✅Key Advantages

    1. Replacement consistency: repeatable geometry helps distribution partners stock fewer “special-case” variants.

    2. Handling robustness: protective packaging reduces breakage and returns during multi-leg shipping.

    3. Procurement speed: standardized spec sheet + RFQ checklist shortens the quote-to-order cycle.

    ✅ Problem Solved

    A horticulture maintenance distributor faced return claims tied to transit damage and inconsistent fit with certain lamp housings. By switching to partitioned trays and clarifying OD/length fit ranges for their stocked items, damage-related returns decreased and warehouse receiving became faster. The distributor also created a simple SKU-to-dimension mapping to prevent wrong-item picking. The result was fewer urgent reshipments and less customer downtime risk.

  • Lighting Distributors for Municipal / Industrial Retrofit & Service

    ✅Key Advantages

    1. SKU rationalization: common OD/ID families enable practical stocking strategies for service jobs.

    2. Incoming inspection efficiency: defined critical checks allow fast acceptance without full measurement.

    3. Order scaling: repeatable packaging format supports larger carton counts with consistent protection.

    ✅ Problem Solved

    A service-focused distributor needed predictable incoming quality to avoid jobsite delays caused by last-minute sorting. By standardizing on a limited set of arc tube families and requiring a short list of critical measurements per lot, the distributor reduced receiving disputes. Packaging changes minimized breakage that previously created partial-fulfillment problems. Procurement shifted from reactive buying to planned replenishment.

Usage Instructions of Alumina High Pressure Sodium Lamp Arc Tube

  • Installation

    1. Verify OD/ID/length, end style, and drawing revision before opening bulk packaging.
    2. Check the tube for chips at both ends and confirm the functional seating land is intact.
    3. Wear clean gloves and handle only at the straight section; avoid touching end faces used for sealing references.
    4. Seat the alumina high pressure sodium lamp arc tube using the functional end datum defined on your drawing, not an arbitrary edge.
    5. Keep the tube aligned to the fixture centerline; do not force fit into jigs or clamps.
    6. If your process uses gauges, confirm the gauge references the same datum as the drawing to prevent false rejects.

  • Operation

    1. Treat the arc tube as a precision ceramic component; avoid drops, twisting, and station-to-station impacts.
    2. Maintain consistent thermal ramp and soak settings during sealing or joining steps to avoid thermal stress variation.
    3. Avoid localized heating at one end; keep heating profiles symmetrical whenever possible.
    4. Track lot numbers through pilot builds and early production to connect yield issues to specific incoming batches.
    5. If you see repeated assembly resistance, stop and re-check straightness/concentricity assumptions instead of “making it fit.”

  • Storage

    1. Store in the original partitioned tray; keep tubes separated to prevent tube-to-tube contact.
    2. Use a dry, temperature-stable storage area to reduce contamination and packaging moisture effects.
    3. Keep cartons upright and follow stacking limits to avoid end damage from compression.
    4. Separate lots and SKUs with clear labels to protect traceability and prevent mix-ups.

  • Cleaning

    1. Clean only if required by your process; use lint-free wipes and a controlled method aligned to your internal spec.
    2. Do not use abrasive pads or aggressive brushing that can alter the surface at functional end areas.
    3. After cleaning, allow the tube to fully dry and re-check end condition before assembly.

  • Troubleshooting Scenarios

    1. Issue: Tube does not seat fully in the fixture.
    Action: Confirm the fixture references the same end datum as the drawing; re-check end style and seating land length.

    2. Issue: Higher-than-expected chips at receiving or kitting.
    Action: Upgrade to partition trays with end protection, add carton stacking rules, and reduce manual transfers between stations.

    3. Issue: Assembly yield varies by lot during pilot builds.
    Action: Lock CTQ checks (OD/ID/length + straightness/concentricity reference), and require lot-level measurement records for approval.

FAQ — Alumina High Pressure Sodium Lamp Arc Tube

  1. Q: What is the functional difference between a PCA alumina arc tube and a standard alumina ceramic tube?
    A: A PCA alumina high pressure sodium lamp arc tube targets controlled translucency and arc-chamber geometry under sodium vapor and pressure, while standard alumina tubes are typically mechanical/insulating parts without discharge-chamber requirements.
  2. Q: Which dimensions are “CTQ” (critical-to-quality) when sourcing an alumina high-pressure sodium lamp arc tube?
    A: For most HPS lamp builds, CTQ items are OD/ID, overall length vs usable straight length, and the end seating reference geometry used by your seal/electrode fixture.
  3. Q: How should I define tolerances for an alumina high-pressure sodium lamp arc tube RFQ if I only know the lamp wattage family?
    A: Start by locking the fixture interface dimensions (OD/ID and seating land) with tighter tolerances, then use standard tolerances on non-functional areas; wattage family alone is not enough to set tolerances without a datum strategy.
  4. Q: What information should I send to quote an alumina high-pressure sodium lamp arc tube accurately?
    A: Send the drawing or critical dimensions, end style, CTQ tolerance priorities, target lot size, inspection expectations, and packaging requirement—this prevents quoting on incomplete specs and reduces later changes.
  5. Q: How should I run a pilot approval for a new alumina high pressure sodium lamp arc tube supplier?
    A: Use a staged approach: first-article dimensional approval, then pilot build yield tracking with strict lot traceability, and finally a repeat-lot confirmation to prove stability before scaling.

Alumina High Pressure Sodium Lamp Arc Tube Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    Compared with our previous alumina high pressure sodium lamp arc tube source, the seating end geometry matched our fixtures better, and incoming checks were faster.
    -- Michael Turner | LumaCore Lighting Supply | Procurement Manager
  • ⭐️⭐️⭐️⭐️⭐️
    We needed repeat orders with stable OD/ID and consistent packaging. ADCERAX factory communication stayed focused on inspection points, which reduced approval cycles.
    -- Sophie Klein | RheinWerk Illumination GmbH | Supply Chain Lead
  • ⭐️⭐️⭐️⭐️⭐️
    The alumina high pressure sodium lamp arc tube cartons arrived with partition protection, and breakage during transit dropped. Pricing worked for replenishment orders.
    -- Omar Al-Farsi | GulfLight Trading Co. | Import Manager
  • ⭐️⭐️⭐️⭐️⭐️
    We requested a custom alumina high pressure sodium lamp arc tube length and end style for a specific lamp family. The sample matched our drawing and assembled without rework.
    -- Daniel Cho | GreenGrow Maintenance Systems | Technical Buyer
customize size

Custom Alumina High Pressure Sodium Lamp Arc Tube

If your alumina high pressure sodium lamp arc tube must match a specific lamp platform, ADCERAX supports drawing-to-part customization centered on fit, end geometry, and measurable inspection points.

  • OD / ID / Wall thickness: nominal sizes, tolerance priorities, and which dimension is the functional fit driver

  • Length definition: overall length, usable straight section, end-to-end reference length, and controlled cut-back zones

  • End styles: open /closed /domed / stepped seating land, plus asymmetric end combinations if your lamp design requires it

  • End-face geometry: square cut, chamfer, radius, seating-flat reference, and end-face perpendicularity to tube axis

  • Datum & measurement method: datum selection (OD/ID/end land), measurement tools alignment, and acceptance criteria wording

  • Straightness & axis control: straightness target for the functional section and axis alignment requirements for fixture fit

  • Concentricity/runout focus: define which surfaces must share the same centerline for electrode/seal alignment checks

  • Surface zones: as-sintered, ground, or polished zones—especially on seating lands and inspection-critical areas

  • Edge/chip control: deburred edges, controlled edge break, and end protection design to reduce handling chipping

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