High Purity Alumina Guard Ring for Chuck Surround & Heater Protection in Vacuum Systems

ADCERAX supplies High Purity Alumina Guard Rings from small fixture rings to large-diameter chamber rings, with drawing-based customization for OD/ID, step profiles, and locating features to match your chamber build and maintenance workflow.

Catalogue No. AT-HP-BH01
Material Al₂O₃
Purity  99%-99.99%
Max service temperature Up to 1800 °C (99.9% Purity)
Bulk density ~3.9 g/cm³
24H Standard Dispatch
Small Batch Support OEM
Factory Direct
Expert Engineering Support

A High Purity Alumina Guard Ring is a dense alumina ceramic ring installed inside a vacuum process chamber to shield nearby assemblies (such as chuck surrounds and heater-adjacent parts) from plasma exposure, deposition build-up, and mechanical wear, so the ring can be replaced as a consumable while protecting higher-cost components.

 

High Purity Alumina Guard Ring Benefits

  • Controlled fit geometry (seat-first design):
    Step faces, locating shoulders, and datum-defined contact zones are engineered to prevent rocking and “floating” after chamber cleaning, so the guard ring seats the same way every rebuild.

  • Edge integrity for maintenance cycles (handling-proof details):
    Edge breaks (chamfer/radius), protected corners, and non-critical relief zones are specified to reduce chip initiation during tool contact, lifting, and repeated changeovers—especially on large-diameter rings.

  • Repeatable clearance control (gap stays predictable):
    Concentricity and functional datums are controlled to keep ring-to-assembly gaps consistent after disassembly/cleaning, helping avoid interference, uneven contact, or misalignment when the chamber is reassembled.

  • Deposit-management surfaces (cleaning-friendly interface):
    Functional faces can be ground while non-functional surfaces remain as defined, improving cleaning repeatability and reducing “stuck parts” caused by deposit buildup at sharp transitions or uncontrolled surface zones.

  • Interchangeable spare strategy (same part fits across cycles):
    Profile symmetry, controlled step height, and agreed inspection points support batch-to-batch interchangeability, so maintenance teams can stock the same High Purity Alumina Guard Ring and swap without rework.

 

High Purity Alumina Ceramic Guard Ring Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

High Purity Alumina Guard Ring Specifications

High Purity Alumina Guard Ring
Item No. Diameter (mm) Thickness (mm)
AT-HP-BH01 Customize

 

High Purity Alumina Guard Ring Packaging

  • Individual ring protection with foam cavity or layered foam to prevent edge contact
  • Double-bag or clean bag option to reduce handling contamination

High Purity Alumina Guard Ring Packaging

Application Scenarios — High Purity Alumina Guard Ring

  • Industrial PVD / Vacuum Coating Equipment (sputtering, evaporation)

    ✅Key Advantages

    1. Fit stability: Defined step faces help the ring seat consistently after routine chamber cleaning.

    2. Lower rebuild risk: Controlled edges and datums help reduce reassembly interference issues during maintenance.

    3. Spare part repeatability: A stable ring profile supports predictable replacement across tool cycles.

    ✅ Problem Solved

    Maintenance teams often face short rebuild windows where a single interference issue can delay restart. Industry reports show downtime costs can escalate sharply in large manufacturing operations, reaching up to $2.3M per hour in large plants, which explains why “first-time fit” spares are prioritized. A well-defined High Purity Alumina Guard Ring reduces rework risk by controlling seating faces and edge integrity, supporting faster installation verification and fewer repeat tear-downs after chamber cleaning.

  • Industrial Plasma Processing & Surface Engineering Lines

    ✅Key Advantages

    1. Wear-zone shielding: The ring acts as a replaceable barrier around high-exposure interfaces.

    2. Edge-controlled handling: Specified chamfers/radii help reduce handling damage during frequent changeovers.

    3. Defined replacement part: Supports predictable spare management for scheduled maintenance.

    ✅ Problem Solved

    In plasma-enabled lines, repeated maintenance can chip sharp ceramic edges and create fit drift between rebuilds. By specifying edge breaks and functional datums on the High Purity Alumina Guard Ring, teams reduce installation variability and limit damage caused by tool contact during assembly. The result is fewer “fit surprises” after cleaning and a clearer incoming inspection target list for each replacement ring.

  • Thin-Film R&D Vacuum Systems (universities, institutes, pilot lines)

    ✅Key Advantages

    1. Rapid iteration-ready: Drawing-based profiles allow quick adjustments as fixtures evolve.

    2. Assembly-friendly geometry: Seating faces and alignment features improve repeatability across experiments.

    3. Controlled interfaces: Stable OD/ID relationships help maintain a consistent chamber setup between runs.

    ✅ Problem Solved

    R&D teams frequently update fixtures and chamber layouts, which can invalidate “generic ring” replacements. A customized High Purity Alumina Guard Ring lets engineers lock down critical interfaces (seating, clearance, alignment) so the chamber configuration stays repeatable while experiments change. That reduces trial-and-error rebuild time and helps keep experimental setups consistent across multiple test cycles.

Use Guide — High Purity Alumina Guard Ring

  • Installation

    1. Confirm datums: identify seating face(s), locating features, and the direction of installation.
    2. Dry-fit check: verify OD/ID clearance and step engagement before final assembly.
    3. Use clean handling: avoid metal tools contacting edges; use soft pads for positioning.
    4. Torque/fixture contact: ensure the ring is not forced into a stressed condition by clamps or misaligned fixtures.

  • During use

    1. Keep the ring in its intended position; avoid shifting after thermal cycling.
    2. If deposits build up, plan cleaning at consistent intervals to avoid thick "flake layers."
    3. Record replacement cycle and observed wear pattern to refine the next drawing revision.

  • Storage

    1. Store flat on padded surfaces; avoid ring-to-ring contact.
    2. Keep sealed bag + desiccant for longer storage.
    3. Label orientation and matching chamber location if multiple variants exist.

  • Cleaning

    1. Use approved cleaning compatible with your process residues; avoid aggressive mechanical scraping on edges.
    2. Rinse and dry fully; confirm no trapped moisture if returning to vacuum service.
    3. Re-check critical faces for chips before reinstall.

  • Common handling/operation mistakes

    1. Mistake: Installing the ring upside down (step face reversed).
    Fix: Add an orientation mark and define “Side A / Side B” on the drawing and packing label.

    2. Mistake: Forcing the ring into a tight pocket after deposit build-up.
    Fix: Remove residue and confirm clearance; do not use prying tools on ceramic edges.

    3. Mistake: Stacking rings directly during storage, causing edge bruising.
    Fix: Use foam separators and store each guard ring in an individual cavity.

High Purity Alumina Guard Ring FAQ

  1. Q: What does a High Purity Alumina Guard Ring protect inside a vacuum chamber?
    A: It shields high-wear interfaces and adjacent assemblies, helping reduce direct exposure and replacement cost for higher-value parts.
  2. Q: How do I confirm if my High Purity Alumina Guard Ring needs a step profile?
    A: Check whether your chamber design uses a seating face, locating shoulder, or controlled clearance that a flat ring cannot maintain.
  3. Q: Can a High Purity Alumina Guard Ring be made from a sample if I don’t have drawings?
    A: Yes. A sample-based build can define OD/ID, step heights, and critical faces, then convert them into a controlled drawing.
  4. Q: Which dimensions matter most for incoming inspection of a High Purity Alumina Guard Ring?
    A: Typically OD/ID, thickness, step height, and any locating notches—measured from defined datums.
  5. Q: How do I reduce chipping risk during High Purity Alumina Guard Ring changeovers?
    A: Specify edge breaks (chamfer/radius) and store them in protective cavities. Avoid metal tool contact on edges.
  6. Q: What information speeds up quoting a High Purity Alumina Guard Ring?
    A: Drawing or sample, target quantity, required inspection points, and the assembly area description (seating/clearance).

High Purity Alumina Guard Ring Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    We replaced a worn ring with the ADCERAX High Purity Alumina Guard Ring and the step seating matched our rebuild procedure. The incoming checkpoints were clear, and the ring was installed without rework.
    -- Michael R. | Maintenance Manager | Apex Vacuum Coatings Ltd.
  • ⭐️⭐️⭐️⭐️⭐️
    We asked the ADCERAX factory for a drawing-based High Purity Al2O3 Ceramic Guard Ring with edge-break requirements. Quote and revisions were fast, and the final price was workable for our spare kit plan.
    -- Sofia K. | Procurement Manager | NordSurface PVD Systems GmbH
  • ⭐️⭐️⭐️⭐️⭐️
    Our chamber stack-up changed and we needed a revised High Purity Al2O3 Guard Ring quickly. The notch alignment and seating face were updated from our marked-up drawing, and the fit was consistent across two builds.
    -- Daniel T. | Project Engineer | BrightShield Thin Films Inc.
  • ⭐️⭐️⭐️⭐️⭐️
    We use the High Purity Alumina Ceramic Guard Ring as a scheduled replacement part. The packaging protected the edges well, and the repeat order matched the same inspection dimensions.
    -- Chris L. | Supply Chain Specialist | Union Industrial Coating Services
customize size

Custom High Purity Alumina Guard Ring

If your chamber layout or fixture stack-up differs by model, ADCERAX can produce a High Purity Alumina Guard Ring to your drawing, including profile details that control seating, clearance, and handling robustness.

  • OD/ID/thickness: including large-diameter rings, thin-wall sections, multi-step profiles, and asymmetric cross-sections

  • Profile geometry: step count, step width, undercuts/reliefs, lead-in tapers, and clearance pockets for fast assembly

  • Critical tolerances: typical targets such as ±0.02–0.10 mm (by size/geometry; agreed after drawing review)

  • GD&T controls: concentricity, circularity, flatness, parallelism, perpendicularity, and runout (define datums A/B/C)

  • Step height & seating faces: datum-controlled seating planes, anti-rocking features, controlled contact bands, and “no-contact” relief zones

  • Notches/slots/pockets: alignment keys, tool clearance windows, vent/relief slots, and fixture-interface pockets

  • Mounting/interface features: bolt holes, counterbores/countersinks, through-slots, pin holes, and anti-rotation features (when required by the chamber design)

  • Edge details: chamfer/radius, break-edge standard, protected corners, chip-resistant edge zones, and handling-friendly lift points

  • Surface condition: as-fired, ground, fine-ground, selective polishing on functional faces; specify Ra targets for sealing or sliding/contact areas

  • Surface zoning: different finishes on different faces (e.g., ground seating face + as-fired non-functional surfaces) to balance fit consistency and cost

Related Products

ADCERAX - Your Trusted Advanced Ceramics Manufacturing Partner

Direct factory manufacturing with comprehensive ceramic materials expertise and global supply capabilities

Direct Factory Manufacturing

China-based ceramic materials production facility with state-of-the-art equipment

Engineering Team

Experienced professionals in advanced ceramics applications and custom design

Quality Control

Strict quality control standards for technical ceramics manufacturing and quality management

Global Supply Chain

Serving customers worldwide with technical ceramics and rapid response

24/7 Technical Support

Round-the-clock support for ceramic components inquiries and technical assistance

500+ Satisfied Customers

Trusted by global customers for advanced ceramic materials and precision components

Get in touch with us

Our team will be happy to respond to you in less than 24 hours.

Adcerax's factory

Quick Quotation

*Our team will answer your inquiries within 24 hours.

*Your information will be kept strictly confidential.

Ready to Solve Your Engineering Challenge?

Partner with ADCERAX for reliable, high-performance advanced ceramic solutions. Our engineers are ready to discuss your project.

E-mail

info@adcerax.com

Phone

+(86) 0731-74427743 | WhatsApp: +(86) 19311583352

Response Time

Within 24 hours

Quick Quote

The more details you provide, the faster we can quote.

*We respond within 24 hours. All inquiries are confidential.

Download Catalog

Get Your Custom Sulution

The more details you provide, the faster we can respond.

customize size

*We respond within 24 hours. All inquiries are confidential.

Download Catalog