Zero-Leak Zirconia Pump Technology for Industrial Operations by ADCERAX®
Zero-Leak Zirconia Pump from ADCERAX® is designed to maintain ±0.5% dosing accuracy in demanding operations. Its structure ensures stable flow performance while resisting chemical corrosion across diverse industrial environments. The polished ceramic surfaces allow fast cleaning, reducing downtime and lowering maintenance costs.
ADCERAX® offers zirconia ceramic dosing, filling, piston, plunger, and liquid crystal pumps that work seamlessly in large-scale industrial systems. These Zirconia Pumps are valued for their ability to deliver contamination-free dosing, long service cycles, and safe operation across multiple sectors.
Contact ADCERAX® today to discuss your zirconia pump requirements.
±0.5%
Dosing Accuracy Control
What is a Zirconia Pump?
A Zirconia Pump is a fluid dosing and filling device manufactured from zirconium oxide ceramic. It is widely applied in industrial systems where precise volumes of liquid must be transferred without contamination. The dense zirconia structure offers resistance against acids, alkalis, and solvents even under prolonged exposure.
As a result, a zirconia ceramic pump ensures stable performance, long service cycles, and consistent dosing accuracy.
Technical Specification of ADCERAX® Zirconia Ceramic Pump
Comprehensive specifications demonstrate how Zirconia Pumps integrate material science with precision processing to achieve stable and repeatable dosing under industrial conditions.
| Technical Specification Table | ||
|---|---|---|
| Parameter | Typical Range / Standard | ADCERAX® Capability |
| Material Composition | Y-TZP Zirconia ≥ 95% | Fully supported with Y₂O₃ stabilization |
| Bulk Density | 5.9 – 6.1 g/cm³ | Controlled within 6.0 g/cm³ ±0.02 |
| Hardness | 1200 – 1300 HV (Vickers) | Verified >1250 HV with testing |
| Flexural Strength | 900 – 1200 MPa | Production average ~1000 MPa |
| Dosing Accuracy | ±0.5% to ±0.3% | Achievable through tolerance control |
| Surface Roughness | Ra ≤ 0.2 μm after polishing | Polishing process guaranteed |
| Thermal Expansion | 10 – 11 ×10⁻⁶ /K (RT–400°C) | Maintained within 10.3 ×10⁻⁶ /K |
| Corrosion Resistance | Stable in HCl, H₂SO₄, NaOH, electrolytes | Proven in 500h immersion tests |
Characteristics of ADCERAX® Zirconia Pump
The characteristics of zirconia ceramic Pump provide a strong foundation for industries requiring accurate dosing and clean operation. By combining chemical inertness, stable physical behavior, and mechanical endurance, these pumps meet demanding industrial requirements.
Physical Properties
The physical behavior of zirconia ceramic Pumps supports safe use in varied conditions.
- High density: Bulk density reaches 6.0 g/cm³ average.
- Low thermal expansion: Coefficient about 10 ×10⁻⁶/K.
- Smooth surface: Polished finish achieves Ra ≤ 0.2 μm.
Chemical Properties
The chemical resilience of a Zirconia Pump ensures compatibility with aggressive media.
- Acid resistance: Maintains stability in pH 1 sulfuric acid for 500 h.
- Alkali tolerance: Operates in pH 13 sodium hydroxide for 300 h.
- Contamination-free: No detectable ions leached above 0.01 ppm.
Mechanical Properties
The strength of Zirconia Ceramic Metering Pump parts ensures reliable long-term function.
- Wear resistance: Hardness above 1200 HV (Vickers scale).
- Low friction: Coefficient of friction ranges 0.1–0.2.
- Dimensional accuracy: Tolerance levels reach ±0.02 mm.
Thermal Properties
The thermal behavior of a Zirconia Pump allows stable function under changing process conditions.
- Operating range: Max. service temperature up to 2200 °C.
- Thermal conductivity: Values between 2–3 W/m·K.
- Shock resistance: Withstands rapid 200 °C quench without fracture.
ADCERAX® Advanced Zirconia Pump Product Range
ZrO2 pump ensures accurate control of fluid flow in complex systems.
- Stable dosing: Maintains ±0.5% accuracy under continuous operation.
- Corrosion protection: Resistant to acids, alkalis, and solvents.
- Easy cleaning: Smooth ceramic surface avoids residue attachment.
Zirconia filling pump is applied in pharmaceutical and cosmetic liquid lines.
- High precision: Fills consistent volumes without variation or waste.
- Bio-compatibility: Safe for food and medical liquid handling.
- Quick maintenance: Simple disassembly reduces downtime significantly.
This pump type supports stable delivery of aggressive or corrosive fluids.
- Strong durability: Sustains high pressure without structural damage.
- Smooth operation: Low friction minimizes energy consumption levels.
- Extended service: Life cycles exceed 10 million dosing strokes.
The plunger pump is widely used for repetitive dosing applications.
- Wear resistance: Hardness above 1200 HV ensures long lifetime.
- Precision build: Tolerances kept within ±0.02 mm consistently.
- Consistent cycles: Delivers uniform output across extended usage.
Ready to Connect with ADCERAX® Zirconia Pump Solutions?
ADCERAX® is committed to supporting your engineering projects with tailored Zirconia Pump solutions. Whether you need metering, filling, piston, plunger, or dosing pumps, our team ensures fast response, accurate guidance, and seamless supply.
We welcome your inquiries and will provide practical options suited to your requirements.
Zirconia Pump Applications Across Industrial Sectors
The scope of zirconia pump applications extends far beyond single industries. By integrating zirconia ceramic pumps into dosing and filling systems, companies improve efficiency, reduce waste, and ensure stable production quality across multiple high-demand fields.
Zirconia Ceramic Metering Pump in Chemical Processing
The Zirconia Ceramic Metering Pump is widely used in chemical plants where exact dosing is required. It withstands corrosive acids and alkalis without structural loss, ensuring stable output. By securing continuous dosing accuracy, it minimizes costly interruptions in chemical production lines.
- Maintains ±0.5% flow accuracy over 10,000 operating hours.
- Resists continuous exposure to pH 1–13 corrosive solutions.
- Reduces downtime losses valued at over $50,000 annually.
Zirconia Ceramic Filling Pump in Food and Beverage Systems
The Zirconia Ceramic Filling Pump is adopted in packaging lines for beverages and dairy products. It provides contamination-free dosing, keeping liquid food safe and consistent. With its smooth surface and bio-compatibility, it ensures long-term stability in hygienic operations.
- Delivers 99.5% filling consistency in dairy and beverage plants.
- Ensures bio-compatibility certified for hygienic food-grade handling.
- Cuts waste rates by 12% in high-speed bottling operations.
Zirconia Ceramic Piston Pump in Energy and Petrochemical Lines
The Zirconia Ceramic Piston Pump is designed for handling fuels, lubricants, and solvents in energy systems. It operates under high pressure without losing mechanical integrity. Its long service life reduces frequent replacements, lowering total operational costs.
- Operates above 10 MPa pressure without seal degradation.
- Functions for over 2 million cycles under continuous load.
- Extends component lifespan by 35% compared to metal pumps.
Zirconia Ceramic Plunger Pump in Laboratory and Research Facilities
The Zirconia Ceramic Plunger Pump supports laboratory environments where repeatable dosing is critical. Its inert ceramic body prevents contamination of sensitive samples. Researchers rely on its stable output to conduct reproducible experiments.
- Achieves volume repeatability within ±0.3% over 500 runs.
- Provides inert fluid contact with no detectable metal ions.
- Supports experiments requiring 50 ml to 5 L precise transfers.
Zirconia Ceramic Dosing Pump for Liquid Crystal Filling in Electronics
The Zirconia Ceramic Dosing Pump plays a key role in electronics, especially in display panel production. It delivers fluid into liquid crystal cells without leakage or bubble formation. By sustaining dimensional accuracy, it helps manufacturers improve yield rates in mass production.
- Tolerance capability reaches ±0.02 mm for long holes.
- Zero leakage reduces defect rates by 18% in LCD panels.
- Maintains consistent dosing across 20,000 production cycles.
ADCERAX® One‑Stop Supplier for Custom Zirconia Plate Solutions
One-Stop Zirconia Plate Solutions That Eliminate Engineering Disruptions
ADCERAX®’s one-stop supply model is built to directly resolve the core pain points faced by technical buyers of zirconia ceramic Plate products. From unstable lead times to tolerance mismatch in local production, we provide full-cycle support—ensuring your sourcing plan stays on track.
- Fast prototyping: Samples delivered within 7 days to cut validation time.
- Precision assurance: ±0.5% dosing stability verified across 10,000 cycles.
- Custom adaptation: Interface machining adjusted to non-standard system sizes.
- Downtime prevention: Spare-parts support avoids losses exceeding $50,000 per line.
- Efficient cleaning: Polished surfaces Ra ≤ 0.2 μm reduce wash cycles by 30%.
- Stable supply: In-stock standard pumps shipped within 24 hours globally.
ADCERAX® Manufacturing Strength for Zirconia Pump Production
ADCERAX® one-stop service is backed by measurable factory strength, combining advanced equipment with strict quality data to solve client pain points.
| Manufacturing Capabilities Overview | |||
|---|---|---|---|
| Manufacturing Category | Capability Details with Data Evidence | ||
| CNC Machining Precision | Over 40 CNC units, tolerance control up to ±0.01 mm | ||
| Deep-Hole Processing | Drilling capacity: Ø1.5 mm × 25 mm depth, Ø5 mm × 50 mm length | ||
| Surface Finishing | Automated polishing lines, surface roughness Ra ≤ 0.2 µm | ||
| Strength Validation | Flexural strength 1000–1200 MPa, hardness >1250 HV confirmed in lab tests | ||
| Durability Testing | Life-cycle rigs verify 10 million+ piston strokes without fracture | ||
| Rapid Production Capacity | 24 h dispatch for stock pumps, monthly output over 5,000 custom units | ||
customized zirconia pumps supplier
We specialize in custom zirconia ceramic pumps with special sizes, tight tolerances, and complex features. OEM and small-batch support available.
Customization Options
Extra-large / Extra-small diameters, non-standard thicknesses, and ultra-long / ultra-short lengths.
Provide higher - level dimensional accuracy and concentricity control than the standard.
Flanges, steps, threads, drilling holes, grooves, etc.
Adjust the material according to the application requirements.
Polish and grind the surface to achieve a specific surface roughness.
Customization Process
Extra-large / Extra-small diameters, non-standard thicknesses, and ultra-long / ultra-short lengths.
Provide higher - level dimensional accuracy and concentricity control than the standard.
Flanges, steps, threads, drilling holes, grooves, etc.
Adjust the material according to the application requirements.
Polish and grind the surface to achieve a specific surface roughness.
Frequently Asked Questions about Zirconia Pump
Yes, the ceramic body provides chemical inertness, resisting pH ranges from 1 to 13. This enables safe dosing of corrosive fluids like sulfuric acid and sodium hydroxide. Operators benefit from longer service life compared to metal pumps.
The polished ceramic surfaces achieve Ra ≤ 0.2 μm, preventing liquid adhesion. Cleaning cycles are reduced by up to 30% compared to conventional pumps. This feature supports fast changeovers in food and pharmaceutical lines.
Yes, the tight tolerances of ±0.02 mm ensure precise sealing. This eliminates bubble formation and leakage during sensitive applications. As a result, production lines avoid waste and product contamination.
The flexural strength of zirconia ranges between 900–1200 MPa, supporting operations at pressures above 10 MPa. Pumps remain structurally stable during continuous load cycles. This performance ensures reliability in petrochemical and energy systems.
Zirconia is bio-compatible and does not release metal ions into fluids. This prevents contamination in sensitive industries like pharmaceuticals and cosmetics. The result is safer products and consistent compliance with safety standards.
Absolutely, zirconia ceramic pumps integrate into automated filling and dosing systems. Their stability across millions of cycles makes them compatible with high-throughput operations. This scalability is essential for industries with mass production needs.
The hardness of zirconia ceramic ensures resistance to wear and friction. Pumps can exceed 10 million dosing cycles without performance loss. This extended life reduces maintenance costs and replacement frequency.
ADCERAX® combines direct factory supply, engineering support, and flexible customization. With ISO-certified processes and no MOQ, clients receive fast turnaround and reliable quality. This balance of precision and responsiveness strengthens long-term partnerships.
Get in touch with us
We believe that Adcerax will become your best partner!
Please fill in your contact information in the form or call us.
*Our team will answer your inquiries within 24 hours.
*Your information will be kept strictly confidential.
Partner with ADCERAX for Precision Zirconia Ceramic Pumps
Looking for a reliable zirconia pumps supplier? Let us help you with your next project.
info@adcerax.com
Tel.:
+(86) 0731-74427743
WhatsApp:
+(86)19311583352
Within 24 hours
