High Precision Alumina Ceramic Support Shaft for Kiln Conveyors & Fixture Support

The alumina ceramic support shaft is a load-bearing alumina shaft for support, spacing and alignment in kiln, furnace and process equipment assemblies; ADCERAX offers standard sizes and custom shafts to drawing with precision-finished functional zones for critical fits.

Catalog No. AT-AX-001
Material ≥ 96% Al2O3
Operating Temperature: up to 1600°C
Dimensional Tolerance ±0.1mm (OD/ID)
Surface finish Ra 0.2–0.6 μm achievable for alumina
24H Standard Dispatch
Small Batch Support OEM
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Alumina ceramic support shaft is a load-bearing shaft made from high-purity alumina used to support, align and space components inside industrial equipment such as kilns, furnaces, process pumps, mixers and fixtures. It combines a rigid ceramic body with ground functional seats, controlled geometry and optional stepped or locating ends, so that critical contact points keep stable fit, alignment and wear performance where metal shafts may deform, corrode or fail at elevated temperature.

Alumina Ceramic Support Shaft Advantages

  • Functional-zone grinding keeps tight tolerances and controlled surface finish only on bearing seats and mating diameters, improving press-fit or slip-fit behavior and reducing assembly rework on neighbouring parts.

  • Stepped ends/locating features provide defined shoulders, chamfers, or reference faces so the alumina ceramic support shaft drops into fixtures, carriers, and support frames with repeatable axial and radial positioning.

  • Controlled geometry on critical sections allows you to call out concentricity, straightness, and runout on specific zones, helping to limit misalignment-related wear at guides, bushings, or support points.

  • Segmented finishing options let you combine ground or polished functional zones with as-fired non-critical areas, balancing performance and cost while still protecting fit-critical regions from damage.

  • Repeat-order consistency focus keeps the same critical diameters, seat lengths, and finishes stable from sample to batch production, which supports MRO spare programs and long-term replacement cycles.

  • Straightness and deflection control targets long shafts that span multiple supports, limiting sag or bow so contact loads stay more evenly distributed along rollers, fixtures, or support rails.

  • Installation-friendly edge details such as controlled edge breaks and lead-in chamfers on shaft ends help prevent chipping during handling and make insertion into bushings or guides smoother and more predictable.

Alumina Ceramic Support Shaft Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

Al2O3 Ceramic Support Shaft Specifications

Type 1:  Al2O3 Ceramic Support Shaft

Custom Ceramic Shaft with Closed End

Type 1:  Al2O3 Ceramic Support Shaft
Item No. Top diameter(mm) Top inner diameter(mm) Bottom diameter(mm) Bottom inner diameter(mm) Ring width(mm) Ring thickness(mm) Height(mm) Purity
AT-AX-001 24 14 18 14 8 3 35 96%-99%
AT-AX-002 26 16 20 16 10 3 45 96%-99%
AT-AX-003 28 18 22 18 11 3 50 96%-99%
AT-AX-004 30 18 24 18 13 3 75 96%-99%
AT-AX-005 50 40 45 35 9 2.5 100 96%-99%
AT-AX-006 60 50 53 43 12 3.5 200 96%-99%
AT-AX-007 70 60 61 51 15 4.5 300 96%-99%
AT-AX-008 80 70 73 63 30 3.5 400 96%-99%

 

Type 2: Al2O3 Ceramic Support Shaft

Alumina Shaft in Quartz Tube Assembly

Type 2:Al2O3 Ceramic Support Shaft
Item No. Top Length(mm) Top Width(mm) Bottom diameter(mm) Height(mm) Purity
AT-AX-009 8 8 4 20 96%-99%
AT-AX-010 10 10 6 40 96%-99%
AT-AX-011 16 16 12 35 96%-99%
AT-AX-012 20 20 14 70 96%-99%
AT-AX-013 22 22 15 80 96%-99%
AT-AX-014 24 24 18 50 96%-99%
AT-AX-015 28 28 20 65 96%-99%
AT-AX-016 30 30 15 70 96%-99%
AT-AX-017 35 35 22 90 96%-99%
AT-AX-018 38 38 28 100 96%-99%
AT-AX-019 40 40 30 120 96%-99%
AT-AX-020 50 50 35 160 96%-99%

 

Type 3: Al2O3 Ceramic Support Shaft

Polished Alumina Ceramic Shaft

Type 3:Al2O3 Ceramic Support Shaft
Item No. Outer diameter(mm) Inner diameter(mm) Length(mm) Purity
AT-AX-021 5 3 10 96%-99%
AT-AX-022 7 3 120 96%-99%
AT-AX-023 10 6 50 96%-99%
AT-AX-024 16 11 70 96%-99%
AT-AX-025 20 14 200 96%-99%
AT-AX-026 35 30 80 96%-99%
AT-AX-027 40 30 120 96%-99%
AT-AX-028 58 48 130 96%-99%
AT-AX-029 60 50 150 96%-99%
AT-AX-030 80 70 200 96%-99%

 

Alumina Ceramic Support Shaft Packaging

  • Individual shaft separation using foam sleeves or partitions to prevent contact chipping.
  • Shock protection with multi-layer cushioning at ends (highest break-risk points).

Alumina Ceramic Support Shaft Packaging

Alumina Ceramic Support Shaft Applications

  • Kiln & Furnace Equipment

    ✅Key Advantages

    1. Fit control at support points: tolerance planning in the 0.01–0.05 mm band supports predictable assembly fit.

    2. Finish where it matters: alumina can reach Ra 0.2–0.6 μm on functional zones for stable contact behaviour.

    3. Downtime-risk framing: When downtime averages $532,000 per hour in large plants, repeatable spares reduce risk exposure.

    ✅ Problem Solved

    A kiln OEM experienced frequent line interruptions caused by support-point wear and fit drift during scheduled maintenance. The team redefined the alumina ceramic support shaft drawing to lock the critical seat tolerance into the typical 0.01–0.05 mm planning range and added a ground finish zone. By planning procurement as 2–3 weeks for samples and 4–6 weeks for batch, they aligned deliveries to shutdown windows and reduced “wrong-fit” replacements. The project justification used unplanned downtime benchmarks of $532,000/hour to quantify the value of predictable spares.

  • Process Pumps, Mixers, and Maintenance

    ✅Key Advantages

    1. Repeatable replacement: defined critical zones reduce field rework during maintenance cycles.

    2. Controlled surface finish on seats: Ra 0.2–0.6 μm finishing capability supports contact requirements.

    3. Risk-based sourcing: downtime averages cited at $532,000/hour support choosing stable-fit spares over cthe heapest alternatives.

    ✅ Problem Solved

    A maintenance contractor needed a support shaft that could be swapped during a short shutdown without resizing adjacent parts. They standardised the alumina ceramic support shaft seat zone finish and kept dimensional planning aligned to commonly cited ceramic machining tolerance ranges. Procurement was structured around sample validation (2–3 weeks) before batch stocking (4–6 weeks) to build an MRO buffer. The cost model referenced downtime benchmarks near $532,000/hour to prioritize “fits-first” sourcing.

  • Industrial Fixtures, Jigs, and Wear Support Assemblies

    ✅Key Advantages

    1. Geometry-focused machining plan: tolerance guidance often falls in 0.01–0.05 mm depending on requirements.

    2. Seat-zone finishing control: alumina finishing, such as Ra 0.2–0.6 μ,m supports functional interfaces.

    3. Supply planning for projects:2–3 week sample and a 4–6 week batch timing helps align with build schedules.

    ✅ Problem Solved

    A fixture integrator faced repeated assembly delays because support shafts arrived without stable seat geometry, forcing manual adjustments. The redesign defined a critical-zone tolerance plan using widely cited ceramic machining guidance (0.01–0.05 mm) and specified a ground seat finish. They scheduled the program as 2–3 weeks for sample approval then 4–6 weeks for batch, reducing rebuild risk in project timelines.

Alumina Ceramic Support Shaft User Guide

  • Installation

    1. Check the drawing and mark all critical zones on the alumina ceramic support shaft (bearing seats, alignment shoulders, contact lengths) before you start fitting.
    2. Verify that mating sleeves, bushings, and housings are deburred and clean so that sharp edges do not chip the ceramic when parts first touch.
    3. Use soft jaws, nylon or rubber-lined clamps, or wooden supports when holding the shaft; avoid direct steel-on-ceramic clamping.
    4. Support the shaft along its length during assembly instead of resting it on one or two hard points, especially on long spans.
    5. Align the shaft with the mating bore before insertion. Do not use hammer blows; if a light press is required, use a controlled press with even force and flat pressure surfaces.
    6. For stepped or shouldered designs, ensure the reference shoulder seats evenly on the fixture or frame so that the support function and axial location are consistent from unit to unit.
    7. Confirm orientation if the shaft includes flats, slots, or witness marks; these details are intended to guide the direction of installation and should not be ignored.

  • Operation

    1. Bring the assembly up to operating temperature using the ramp rates defined for the equipment, especially during the first cycle with a new alumina ceramic support shaft.
    2. Avoid sudden process changes that create large temperature gradients across the shaft, such as rapid quenching or cold gas impingement on one side only.
    3. Monitor the system for signs of misalignment (unusual noise, uneven wear marks, vibration) and correct the root cause in the supports or fixtures, not just the shaft.
    4. If the shaft works with metal sleeves or bearings, check that the thermal expansion gap remains adequate at maximum operating temperature so that the ceramic is not constrained.
    5. Schedule visual checks during planned maintenance to look for micro-chipping at edges, surface glazing, or unexpected wear bands that may indicate overload or misalignment.

  • Storage and Transportation

    1. Store alumina ceramic support shafts on flat, cushioned surfaces with full-length support; avoid leaving long shafts cantilevered over table edges or racking beams.
    2. Use separators or individual sleeves so shafts never touch each other directly; ceramic-on-ceramic contact can cause invisible micro-cracks that later grow in service.
    3. Label boxes with shaft length and “fragile ceramic” instructions so that handling teams avoid stacking heavy items on top.
    4. During transportation, secure shafts so they cannot slide inside the carton; end padding is especially important because impact loads concentrate at the ends.

  • Cleaning and Routine Inspection

    1. Remove loose contamination with compressed air or a soft brush before using any liquids. Avoid metal scrapers or abrasive pads on critical seats.
    2. For process residues, use compatible cleaning agents and rinse thoroughly; make sure the shaft is completely dry before reinstallation to prevent trapped moisture in hot zones.
    3. After cleaning, inspect all contact areas under good lighting. Look for chips at edges, hairline cracks, and any change in surface texture on bearing or guide zones.
    4. Record observations in simple maintenance notes (dates, position in the equipment, visible condition) so you can track how each shaft performs over time and adjust inspection intervals.

  • Typical Misuse and Recommended Fixes

    1. Issue: Edge chipping during installation
    Cause: Direct metal contact, levering the shaft into place, or striking ends with a hammer.
    Fix: Use soft contact tools, add chamfers or edge breaks on new drawings, and support the shaft while aligning bores before insertion.

    2. Issue: Unexpected fracture after a few thermal cycles
    Cause: Shaft locked between metal components with no allowance for differential thermal expansion or uneven heating.
    Fix: Review the design to include expansion gaps, avoid rigid clamping across hot and cold zones, and adjust the heating/cooling ramp so the alumina ceramic support shaft warms uniformly.

    3. Issue: Rapid wear or tracking marks on specific contact areas
    Cause: Misalignment between shaft and mating parts or concentrated load at one support point.
    Fix: Check fixture alignment, confirm straightness and support spacing, and ensure that ground seat zones on the shaft are correctly positioned and fully supported.

    4. Issue: Difficult replacement or inconsistent fit between batches
    Cause: Drawings or specifications do not clearly identify which diameters and lengths are critical for the alumina ceramic support shaft.
    Fix: Update the drawing to highlight critical dimensions, functional seat lengths, and surface finish requirements, then align inspection reports to these same characteristics.

FAQ – Alumina Ceramic Support Shaft

  1. Q: When should I choose an alumina ceramic support shaft instead of a metal shaft?
    A: Use an alumina ceramic support shaft when support points face high temperature, corrosion, or insulation demands and metal shafts deform, corrode, or drift out of tolerance.
  2. Q: What information must be on the drawing for an alumina ceramic support shaft?
    A: Include OD/ID, overall length, critical seat lengths, tolerances and GD&T on functional zones, surface finish by zone, and any special end features or chamfers.
  3. Q: Can an alumina ceramic support shaft directly replace a metal shaft?
    A: Sometimes yes, but you must re-check contact stress, fit type, and thermal expansion gaps, since ceramics do not yield like metals and are less tolerant of shock.
  4. Q: What tolerance level is realistic for an alumina ceramic support shaft?
    A: Most projects define tighter tolerances only on functional seats, typically in a fine-machined range, and keep non-contact sections more relaxed to balance cost and risk.
  5. Q: How should I specify surface finish on an alumina ceramic support shaft?
    A: Assign a defined roughness range to bearing and seal seats, note any polishing requirements, and allow standard finish on non-contact areas to avoid unnecessary machining.
  6. Q: Is an alumina ceramic support shaft suitable for rotating applications?
    A: Yes, if contact pressure, lubrication, and mating materials are designed correctly, so wear is controlled and the ceramic shaft is not exposed to impact or bending shock.

Alumina Ceramic Support Shaft Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    Our purchasing goal was to standardize one design across several furnace lines, and the ADCERAX alumina ceramic support shaft supplier helped refine our drawing so buying and reordering the same shaft specification is straightforward for the maintenance team.
    -- Mark O’Connor – Maintenance & Reliability Lead, Midwest Process Chemicals
  • ⭐️⭐️⭐️⭐️⭐️
    For a project that required stepped-end designs, the ADCERAX alumina ceramic support shaft factory reviewed tolerances with our engineers, so supplier selection and purchase approval were easier for our project procurement process.
    -- Diego Alvarez – Project Purchasing Officer, HeatPro Industrial Furnaces
  • ⭐️⭐️⭐️⭐️⭐️
    From first inquiry to final shipment, response times and communication on our alumina support shaft orders were clear and fast, so scheduling maintenance work around delivery dates has become much easier.
    -- Michael Grant – Project Engineer, Horizon Thermal Systems
  • ⭐️⭐️⭐️⭐️⭐️
    The wear-resistant ceramic balls have a low breakage rate, high grinding efficiency, and do not affect the whiteness of the material
    -- David Wilson – Maintenance Manager, Coastal Alloy Treatments
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Customized — Alumina Ceramic Support Shaft

For alumina ceramic support shaft projects, customization focuses on the dimensions and features that control fit, alignment and replacement consistency. You can specify the following in your drawing or RFQ.

  • OD/ID/wall design
    Straight or stepped shaft, thick-wall or thin-wall sections, single or multi-step diameters.

  • Overall length & effective bearing length
    Single-span or multi-support span, defined functional seat length, and optional segmented fits.

  • End details
    Stepped ends, chamfers, lead-in tapers, shoulders, relief grooves, radius blends at transitions.

  • Geometry controls
    Concentricity and runout callouts on critical seats, straightness zones along long shafts, and datum references for alignment.

  • Surface finish by zone
    As-fired finish on non-contact areas, ground seats, local polishing of bearing zones, and optional end-face lapping.

  • Functional features
    Flats for anti-rotation, shallow slots or keyways, orientation marks or witness lines for installation direction.

  • Material and grade
    Alumina purity level, density requirement, and optional bias toward thermal-shock or wear performance for the support shaft.

  • Assembly interface intent
    Clearance-fit or transition-fit targets, matching with sleeves or bushings, notes for thermal expansion gap management.

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