Custom Alumina Ceramic Cylinder Liner for Pump, Valve, and Process Lines

Alumina ceramic cylinder liner with API-range IDs (4½″–7″) and custom lengths up to 1,000 mm. Polished bore for piston sealing, tight ID tolerance, and abrasion-resistant performance in mud, slurry, and chemical service.

Catalog No. AT-GT-01
Material ≥ 96% Al2O3
Inner Diameter Tolerance ±0.02mm (custom range φ8mm–φ100mm)
Internal Bore Roughness Ra ≤ 0.3 μm
Dimensions/Sizes Download PDF
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An alumina ceramic cylinder liner is a precision-engineered tubular component made from high-purity aluminum oxide (Al₂O₃), designed to serve as the wear and sealing surface in high-pressure pumps, valves, and hydraulic or chemical systems. It replaces traditional metal liners in environments where abrasion, corrosion, or thermal stress rapidly degrade metallic components.

 

Alumina Ceramic Cylinder Liner Benefits

  • High Wear Resistance: With a Vickers hardness of>14.5 GPa, the alumina liner can withstand prolonged friction in mechanical pumps and dosing systems.
  • Excellent Dimensional Control: Achieved through precise extrusion and sintering, each unit meets strict tolerance requirements ±0.02mm or tighter.
  • Chemical Durability: Inert to most acids, alkalis, and solvents, suitable for demanding chemical processing setups.
  • Thermal Stability: Maintains structural integrity at working temperatures up to 1650°C, ideal for systems involving rapid heating/cooling cycles.

 

Alumina Ceramic Cylinder Liner Properties

Property Unit 99.5% Al₂O₃ 99.6% Al₂O₃ 99.7% Al₂O₃ 99.8% Al₂O₃ 99.9% Al₂O₃ 99.99% Al₂O₃
Alumina content % 99.5 99.6 99.7 99.8 99.9 99.99
Density g/cm³ 3.89 3.91 3.92 3.93 3.94 3.98
Open porosity % 0
Color Ivory Ivory Ivory Ivory Ivory Ivory
Water absorption % 0 0 0 0 0
Young’s modulus (Elastic modulus) GPa 375 356 357 358 359 362
Shear modulus GPa 152
Bulk modulus GPa 228
Poisson’s ratio 0.22
Compressive strength MPa 2600 2552 2554 2556 2558 2570
Flexural strength MPa 379 312 313 314 315 320
Fracture toughness MPa·m¹ᐟ² 4
Hardness GPa 14.1 (≈1440 kg/mm²) 23 24 25 26 30
Thermal conductivity W/m·K 35 32–37 33–38 34–39 35–40 36–42
Thermal shock resistance ΔT °C 222 223 224 225 228
Maximum use temperature (no load) °C ≤1750 1755 1760 1765 1770 1800
Coefficient of thermal expansion 10⁻⁶/°C 8.4
Specific heat J/kg·K 880
Volume resistivity Ω·cm >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴ >1×10¹⁴
Dielectric constant (relative permittivity) 9.8 9.83 9.84 9.85 9.86 9.92
Dielectric strength kV/mm 16.9 23.2 23.4 23.6 23.8 24
Dissipation factor (loss factor @ 1 kHz) 0.0002

 

Alumina Ceramic Cylinder Liner Specifications

Item No. Diameter (mm) Thickness (mm) Purity
AT-GT-01 Customize

 

Alumina Ceramic Cylinder Liner Packaging

  • Unit pack: foam-lined sleeve or custom foam crate; bore protected with cap

Alumina Ceramic Cylinder Liner Packaging

Application Scenarios — Alumina Ceramic Cylinder Liner

  • Chemical Processing

    ✅Key Advantages

    1. Polished ID for piston sealing — reduces wear and leakage under cyclic pressure.
    2. Tight cylindricity — maintains pressure stability during long runs.
    3. Abrasion resistance — tolerates cuttings and fines in drilling muds.

    ✅ Problem Solved

    A rig maintenance team replaced metal sleeves with alumina liners on a 5,000-psi mud pump. Bore polish and improved cylindricity extended piston change intervals, cutting unplanned stoppages and stabilizing flow across a full run cycle without mid-shift maintenance.

  • Chemical Metering & Process Pumps

    ✅Key Advantages

    1. Chemical inertness — minimizes bore attack in acids/solvents.
    2. Dimensional stability — consistent ID fit across temperature swings.
    3. Smooth bore — mitigates seal lip abrasion and micro-scoring.

    ✅ Problem Solved

    A plant running acidic slurry dosing adopted alumina sleeves with Ra ≤0.3 μm. Sealing drift and calibration corrections decreased, supporting steady dosing windows through extended campaigns.

  • Minerals & Slurry Transfer

    ✅Key Advantages

    1. High hardness — resists silica/quartz particle scouring.
    2. Controlled roundness — reduces vibration from piston misalignment.
    3. Thermal robustness — withstands cold starts and warm operating cycles.

    ✅ Problem Solved

    A minerals processor replaced worn metal liners in a plunger pump handling quartz-rich slurry. Post-retrofit inspections showed reduced scratch lines and longer intervals between piston kit changes.

User Guide — Alumina Ceramic Cylinder Liner

  • Installation

    1. Inspect bore for chips/scratches; verify ID, cylindricity, and Ra meet drawing.
    2. Deburr mating parts; align sleeve to avoid side-load; press or seat per fixture.
    3. Lubricate piston/seal per media compatibility; confirm stroke alignment.

  • Operation

    1. Avoid a dry run; ramp pressure gradually on first start.
    2. Monitor temperature and vibration; investigate early if pressure ripple increases.
    3. Keep particle size within pump spec; install upstream filtration if needed.

  • Storage

    1. Store dry at room temperature; keep bore capped; avoid point loads on edges.
    2. Separate liners to prevent ceramic-to-ceramic contact.

  • Cleaning

    1. Flush compatible solvent or clean water based on media; avoid wire brushes.
    2. Use non-abrasive cloths in the sealing zone; re-inspect Ra if aggressive cleaning was used.

  • Common Misuse & Remedies

    1. Edge impacts during handling → use foam cradles and two-point lift.
    2. Misaligned piston causing eccentric wear → realign crosshead/rod, check concentricity.
    3. Over-tight seals causing heat → verify seal interference and surface finish; reduce preload.

Alumina Ceramic Cylinder Liner FAQ

  1. Q: What is the typical inner diameter tolerance available?
    A: Standard tolerance is ±0.02mm; tighter control like ±0.01mm is possible for critical-use sectors.
  2. Q: Is this suitable for electrically insulated piston assemblies?
    A: Yes. The ceramic's resistivity of greater than 10¹²Ω·cm allows for reliable insulation in conductive assemblies.
  3. Q: What ID ranges can the alumina ceramic cylinder liner cover?
    A: API-range IDs from 4½″ to 7″ are common; custom IDs are produced to drawing.
  4. Q: How smooth is the bore finish on a ceramic mud pump liner?
    A: Sealing zones can be supplied polished to Ra ≤0.3 μm.
  5. Q: Can the alumina cylinder sleeve replace a bimetal liner directly?
    A: Yes. The alumina ceramic cylinder sleeve can replace a bimetal liner if the ID, OD, and length are the same as the original part. For high-pressure pumps, it is better to use the ceramic sleeve with a support shell or matching seat to ensure stable installation and longer service life.
  6. Q: What data do you need for a custom alumina cylinder liner?
    A: ID/OD/Length, wall thickness, tolerances, cylindricity target, Ra target, media, pressure, temperature, and pump model.
  7. Q: How should I measure wear over time?
    A: Check the inner diameter and surface smoothness of the liner regularly. If the ID increases more than 0.02–0.05 mm or the surface becomes rough or scratched, it means the liner is worn and should be replaced.

Alumina Ceramic Cylinder Liner Reviews

  • ⭐️⭐️⭐️⭐️⭐️
    The alumina ceramic cylinder liner helped stabilize pressure on our triplex mud pump; the polished bore cut piston wear noticeably.
    --Whitney Romero, Maintenance Engineer, Westshore Drilling
  • ⭐️⭐️⭐️⭐️⭐️
    We sourced custom alumina cylinder sleeves from ADCERAX for a metering skid retrofit. Tolerances matched the drawing and installation was straightforward.
    -- Rafael Conte, Project Manager, ChemPro Systems
  • ⭐️⭐️⭐️⭐️⭐️
    For abrasive slurry service, the ceramic mud pump liner reduced scratches and extended intervals between piston kit changes.
    -- Emily Takahashi, Reliability Lead, MineralFlow Processing
  • ⭐️⭐️⭐️⭐️⭐️
    Pricing from the ADCERAX factory was competitive for batch orders, and the polished ID improved sealing stability on start-ups.
    -- Mark Haines, Procurement Supervisor, Northbay Equipment
customize size

Customize Alumina Ceramic Cylinder Liner

We provide drawing-based manufacturing for OEM and retrofit projects; submit dimensional targets and finish requirements to define your spec.

  • Dimensions: ID/OD/Length; wall thickness; straightness; ID tolerance down to ±0.01 mm.
  • Length Capacity: up to 1,000 mm per piece (application-dependent).End Details: straight, stepped, bevelled chamfer, counterbore, relief groove.
  • Bore Finish: as-fired, ground, polished Ra ≤0.3 μm, honed sealing land.
  • Shape/Features: alignment shoulders, O-ring lands, seating shoulders.
  • Form & Fit: cylindricity/concentricity targets; run-out to mating hardware.
  • Compatibility: API-range IDs (e.g., 4½″–7″) and plunger diameters per pump model.

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