Silicon Nitride Ceramic Sleeves and Bushings

Silicon nitride sleeves and bushings provide a hard ceramic working surface for shaft protection, sliding support and tool guidance. Drawing-defined fits and profiles match the part to its role in your assembly.

Catalogue No. AT-SNB-0001
Material Silicon Nitride
Custom sizes Typical ID 5–120 mm · single-piece L up to ≈300 mm for most designs; combinations by drawing and grade
Profile options Straight · stepped · shouldered · grooved; finished working surfaces
Dimensions/Sizes Download PDF
Engineering RFQ Review
Small-Batch Custom Support
Drawing-Based Production
Drawing & Process Review

Silicon nitride ceramic sleeve is a custom-machined Si₃N₄ shaft sleeve or bushing, produced in inner diameters from around 5 mm up to 120 mm and lengths up to about 300 mm, with optional fine grinding and polishing. It is used in chemical dosing pumps, mechanical seals, deep hole drilling tools and electric motor bearings where wear resistance, dimensional stability and electrical insulation are required.

Silicon Nitride Ceramic Sleeve Specifications

Silicon Nitride Ceramic Sleeve
Item NO. Outer Diameter (mm) Inner Diameter(mm) Length (mm) Purity
AT-SNB-0001 20 12 43 85-99
AT-SNB-0002 17 9 43 85-99
AT-SNB-0003 15 10 45 85-99
AT-SNB-0004 19 11 47 85-99
AT-SNB-0005 23 13 51 85-99
AT-SNB-0006 24 14 58 85-99
AT-SNB-0007 28 20 61 85-99
AT-SNB-0008 30 22 68 85-99
AT-SNB-0009 32 26 70 85-99
AT-SNB-0010 37 30 72 85-99
AT-SNB-0011 43 35 83 85-99
AT-SNB-0012 48 40 108 85-99
AT-SNB-0013 59 45 108 85-99
AT-SNB-0014 70 35 108 85-99
AT-SNB-0015 76 40 120 85-99
AT-SNB-0016 93 80 124 85-99

Download Size Guide

Choose the Sleeve by Its Function

The same cylindrical shape can serve different tasks. First identify which part rotates, where contact occurs and which surfaces locate the sleeve in the assembly.

Requested part Motion / functional position Selection information
Shaft protection sleeve Rotates with the shaft; its outer surface may work against an adjacent seal or contact component Shaft fit, axial retention, working OD, end details and the adjacent component
Fixed bearing bushing Located in a housing; its bore works against a rotating or sliding mating part Housing fit, working bore, mating material, running clearance, load, speed and lubrication
Seal-adjacent / locating sleeve Supports the drawing-defined seal location or axial position Assembly section, shoulders, sealing or locating interfaces and required alignment
Guide/fixture bushing Guides a tool or moving component through a controlled bore Tool size, fixture datum, guide length, working clearance and coolant/particle conditions

 

Silicon Nitride Ceramic Sleeve Properties

Property Unit/condition AD-SIN-ST What it is used for
Material form Sintered structural ceramic Tubes, rotors, rings and machined structural parts Confirms the grade family for a machined sleeve or bushing
Bulk density g/cm³; typical 3.2 Component mass and balance estimates
Flexural strength MPa; typical 700 Grade comparison and wall-section discussion
Fracture toughness, KIC MPa·m½; method-dependent 6.5 Edge-chipping and impact-loading discussion during assembly and service
Rockwell hardness HRA; typical 92–94 Working-surface and contact-pair comparison
Apparent porosity vol% <0.3 Seal-adjacent and cleaning conditions
Poisson's ratio Dimensionless 0.25 Preliminary contact-stress and interference-fit review
Thermal conductivity W/(m·K) 20 Heat path at a seal-adjacent or sliding interface

 

Compare Silicon Nitride with Alternative Sleeve Materials

Silicon Nitride vs. Silicon Carbide

  • Silicon nitride: Generally offers greater fracture toughness for impact-prone or edge-loaded contacts.
  • Silicon carbide: Offers higher stiffness and thermal conductivity where these properties govern the design.

Silicon Nitride vs. Alumina

  • Silicon nitride: Consider for demanding mechanical contacts requiring greater toughness.
  • Alumina: An economical option for general wear applications under moderate operating conditions.

Silicon Nitride vs. Metal

  • Reasons to consider ceramic: Corrosion, galling or sliding wear that limits metal sleeve life.
  • Assembly requirements: Review alignment, edge loading and temperature changes. Ceramic sleeves require different handling and fitting practices.

Compare under the same conditions: Use the same geometry, mating materials and service medium. Confirm grade-specific compatibility, tolerances and clearances against the assembly drawing.

 

Si3N4 Sleeve Packaging

  • Each silicon nitride ceramic sleeve is wrapped in a protective film or bag to avoid surface scratches.
  • Sleeves are separated with foam or custom separators to prevent contact damage during transit.

Si3N4 Sleeve Packaging

Silicon Nitride Sleeve and Bushing Applications

ADCERAX machines silicon nitride into sleeves and bushings for pump, mechanical seal and machine-tool assemblies. Components are produced from drawings and reviewed against the actual assembly conditions.

  • Chemical Dosing and Process Pumps

    We supply shaft protection sleeves and fixed guide bushings for dosing and process pumps. Protection sleeves provide a working surface around the shaft, while fixed bushings guide or support the mating component within the housing.

    Silicon nitride provides a hard, finely finished contact surface. Suitability for wear and chemical exposure is reviewed with the process liquid, particles, mating components and lubrication arrangement.

  • Mechanical Seals and Compressors

    We supply seal-adjacent shaft sleeves that support the seal location and provide the surface against which the sealing component operates. Each sleeve is reviewed against the assembly and the interface defined by the seal designer.

    Where electrical isolation or a particular sealing function is required, performance is evaluated within the complete assembly. Material properties alone do not establish the finished assembly’s performance.

  • Deep Hole Drilling and Machine Tool Fixtures

    We machine guide bushings and protection sleeves for long drilling tools and machine-tool fixtures. The ceramic bore provides the guiding contact surface, with the component matched to the tool and fixture arrangement.

    Performance depends on the complete machine, tool and fixture system. Guide-bore geometry and finish are developed from the drawing, while any improvement in tool life or machining performance requires evaluation in the actual equipment.

    For these applications, send the assembly drawing or existing part for review. We assess the component’s role, working surfaces and mating arrangement before confirming the supply specification.

Silicon Nitride Sleeve Usage Instructions

Follow the approved drawing and assembly procedure.

  • Before Assembly

    1. Check dimensions, tolerances, chamfers and contact surfaces.
    2. Remove dirt, burrs and sharp edges.

  • Installation

    1. Maintain alignment and support the sleeve evenly.
    2. Use only the specified fit. If resistance is unexpected, stop and re-measure.

  • Startup & Operation

    1. Follow startup and lubrication requirements. Keep dry running within approved limits.
    2. Record baseline vibration, noise and power draw; investigate changes.

  • Handling & Storage

    1. Keep sleeves padded and separated. Protect edges from impact.
    2. Retain part identification and inspection records.

  • Cleaning & Maintenance

    1. Use compatible cleaners under approved conditions and non-abrasive cleaning tools.
    2. Inspect for chips, cracks, wear and dimensional changes. Replace out-of-tolerance sleeves rather than reworking them in place.

Silicon Nitride Ceramic Sleeve FAQ

  1. How do I choose the inner diameter and tolerance for a Si₃N₄ shaft sleeve?
    The inner diameter of a silicon nitride ceramic sleeve is usually selected based on the shaft nominal size plus the target running clearance and expected thermal expansion. For many pump and seal applications, tolerances in the range of ±0.02–0.05 mm on ID are used, but the final value should follow your design standard and operating temperature.
  2. Can silicon nitride ceramic sleeves run with aggressive chemicals?
    Silicon nitride ceramic sleeve shows good resistance in many acidic, alkaline and saline solutions. Selection should still consider specific chemicals, concentration, temperature and any particles in the fluid. In critical cases, a test of the Si₃N₄ material in the real process medium is recommended.
  3. How does a silicon nitride ceramic sleeve compare with silicon carbide or alumina bushings?
    Compared with alumina, a silicon nitride ceramic sleeve offers higher toughness and lower density, which helps with impact resistance and dynamic stability. Compared with silicon carbide, it offers a different balance of toughness and thermal properties. The best choice depends on shaft load, fluid chemistry, speed and cost targets.
  4. Can I order custom silicon nitride ceramic sleeves from small pilot quantities?
    Yes, silicon nitride ceramic sleeve projects usually start with drawing-based custom dimensions and a small batch for validation. Once function and fit are confirmed, the same design can be moved to stable series production.
  5. What inspection is performed on silicon nitride ceramic sleeves?
    Common controls include dimensional measurement of ID, OD, length and key tolerances, visual inspection for chips and cracks, and verification of surface finish on critical areas. For demanding applications, additional checks such as density, material composition or non-destructive testing can be added.
  6. What information do I need to provide to get a quotation for silicon nitride ceramic sleeves?
    Helpful information includes: detailed drawing with dimensions and tolerances, material requirements (Si₃N₄ grade or target properties), annual quantity, operating medium, temperature, shaft speed and any special inspection or documentation needs. This allows the supplier to evaluate cost and manufacturability accurately.
Silicon nitride ceramic sleeve diagram showing outer and inner diameters, length, wall thickness, shoulders, grooves, cross-holes, bore finish and edge details.

Custom Silicon Nitride Sleeves and Bushings

Drawing-based components for pumps, seals and tooling, with custom dimensions, features and finishes.

1. Dimensions
Typical IDs of 5–120 mm and lengths up to approximately 300 mm, subject to design review. Custom wall sections, steps and bores.

2. Tolerances & Geometry
Diameter tolerances of ±0.02 to ±0.05 mm for many sizes. Datums, roundness, cylindricity, runout and end faces confirmed per drawing.

3. End Designs
Open, stepped or shouldered ends, with collars, locating faces, seal interfaces and assembly chamfers.

4. Surface Finish
As-sintered, ground or lapped surfaces, with specified Ra/Rz, finished areas and inspection methods.

5. Special Features
Grooves, holes, slots, notches, flats and keyways, reviewed against feature location and remaining wall thickness.

How to Start
Send a drawing or photographs with dimensions, the intended function and quantity. Material, mating interfaces, operating conditions and inspection requirements are confirmed during review.

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