Custom Silicon Carbide Bolts and Screws for Corrosive and High-Temperature Equipment

ADCERAX supplies matched silicon carbide bolts, screws, nuts, and washers in SSiC or RBSiC/SiSiC, with thread, head, length, and mating geometry customized from drawings. Application-based grade selection, manufacturability review, defined inspection, and protective packaging help engineers reduce specification, fit, and handling risks.

Catalogue No. AT-SIC-LS1001
Material  SSiC or RBSiC/SiSiC
Published References M3, M4 and M5
Chemical Resistance Mass loss <0.05 mg/cm²·day in acids/alkalis
Dimensional Stability Thermal expansion 4.0–4.5 ×10⁻⁶ /K
Engineering RFQ Review
Small-Batch Custom Support
Factory-Direct Manufacturing
Drawing & Process Review

Silicon carbide bolts and screws are ceramic fasteners manufactured from sintered silicon carbide (SSiC) or reaction-bonded silicon carbide (RBSiC/SiSiC). They are used to join or secure components in equipment exposed to corrosive chemicals, abrasive particles, elevated temperatures, or repeated thermal cycling, where metal fasteners may experience corrosion, wear, or dimensional change.

Performance Advantages of Silicon Carbide Bolts and Screws

  • Corrosion-Resistant Fastening
    Supports fastening in aggressive chemical environments where metal components may corrode. Material compatibility is reviewed for the actual medium and temperature.
  • High-Temperature Dimensional Stability
    Low thermal expansion helps limit dimensional changes during heating and cooling, supporting consistent thread fit under reviewed thermal-cycle conditions.
  • Wear-Resistant Contact Surfaces
    High surface hardness supports resistance to abrasive wear around threads and contact areas in slurry, powder, and particle-exposed equipment.
  • Rust-Free Ceramic Construction
    The non-ferrous ceramic body does not generate iron-based rust, helping reduce corrosion products around the fastening position.
  • Compatibility with SiC Assemblies
    SiC fasteners can be paired with SiC fixtures and components to simplify material matching in corrosive or high-temperature ceramic assemblies.
  • Configurable Fastener Forms
    Bolts, screws, nuts, and washers can be reviewed with custom threads, heads, lengths, and mating geometries to suit the assembly drawing.

Technical Specifications of Silicon Carbide Bolt and Screw

Silicon Carbide Bolt and Screw exhibit stable mechanical strength, reliable thermal endurance, and strong chemical inertness, supporting consistent fastening performance in high-temperature and corrosive industrial environments. Their α-SiC composition provides dependable structural behavior under thermal cycling, mechanical loading, and exposure to aggressive media.

Property Specification
Material Type α-Silicon Carbide (α-SiC)
Density 3.10–3.15 g/cm³
Open Porosity < 0.2%
Flexural Strength (RT) 360–420 MPa
Flexural Strength (1200°C) ≥ 80% retention
Compressive Strength > 2200 MPa
Elastic Modulus 380–420 GPa
Hardness (Vickers) 2300–2600 HV
Thermal Conductivity 85–120 W/m·K
Thermal Expansion (CTE) 4.0–4.5 ×10⁻⁶ /K
Thermal Shock Resistance ΔT > 250°C/min
Maximum Service Temperature 1300–1400°C (oxidizing)
Acid Resistance Mass loss <0.03 mg/cm²·day
Alkali Resistance Mass loss <0.05 mg/cm²·day
Oxidation Resistance Oxidation depth <5 μm / 200 h
Salt-Corrosion Stability 0% rust formation
Electrical Resistivity > 10⁴ Ω·cm
Microstructure Fine-grain α-SiC, low defect content

Dimensions of Silicon Carbide Bolt and Screw

size

SiC Bolt and Screw
Item No. Thread Diameter Pitch (mm) L(mm) D1(mm) L1(mm) a(mm) t(mm)
AT-SIC-LS1001 M3 0.5 5 5.5 2 1 1.1
AT-SIC-LS1002 M3 0.5 6 5.5 2 1 1.1
AT-SIC-LS1003 M3 0.5 8 5.5 2 1 1.1
AT-SIC-LS1004 M3 0.5 10 5.5 2 1 1.1
AT-SIC-LS1005 M4 0.7 6 7 2.6 1 1.4
AT-SIC-LS1006 M4 0.7 8 7 2.6 1 1.4
AT-SIC-LS1007 M4 0.7 10 7 2.6 1 1.4
AT-SIC-LS1008 M4 0.7 12 7 2.6 1 1.4
AT-SIC-LS1009 M5 0.8 8 8.5 3 1.2 1.5
AT-SIC-LS1010 M5 0.8 10 8.5 3 1.2 1.5
AT-SIC-LS1011 M5 0.8 12 8.5 3 1.2 1.5
AT-SIC-LS1012 M5 0.8 16 8.5 3 1.2 1.5

Protective Packaging for Silicon Carbide Bolt and Screw

Silicon Carbide Bolt and Screw are packed in shock-absorbing foam compartments that prevent contact and eliminate vibration damage during transport. Each inner carton is fully sealed before being placed into a reinforced plywood crate lined with impact-resistant material. This multilayer packaging structure ensures safe international delivery and preserves the mechanical integrity of every component.

ADCERAX® Packaging of Silicon Carbide Bolt and Screw

Typical Applications of Silicon Carbide Bolts and Screws

Silicon carbide bolts and screws can be used for joints exposed to corrosion, abrasive wear, elevated temperatures, or repeated thermal cycling. Suitability depends on the SiC grade, fastener geometry, mating components, operating conditions, and installation method.

  • Semiconductor Wet-Process Equipment

    For fixtures and equipment joints exposed to aggressive cleaning media or elevated process temperatures. Confirm the chemical, concentration, temperature, cleaning cycle, and whether the fastener is inside the wetted zone.

  • Chemical, Petrochemical, Pump, and Slurry Equipment

    For joints affected by corrosive chemicals and abrasive media. Confirm the medium, concentration, solids content, temperature, pressure, mating materials, and maintenance method.

  • Furnace and Kiln Assemblies

    For high-temperature fixtures and ceramic component assemblies. Confirm the continuous and peak temperature, atmosphere, thermal-cycle rate, load direction, and required disassembly method.

  • FGD, Cement, Mining, and Metallurgical Equipment

    For fastening around wear- or corrosion-resistant ceramic components. Confirm particle impact, vibration, chemical exposure, joint access, and maintenance conditions.

How to Use ADCERAX Silicon Carbide Bolts and Screws Safely

Correct handling and installation help protect ceramic threads, heads, and contact surfaces. Follow the approved drawing and installation method, and confirm the joint design and torque limit before assembly.

  • Installation Preparation for Silicon Carbide Bolts and Screws

    1. Clean the Contact Interfaces
    Remove dust, scale, oil, and chemical residue. Contamination or uneven seating can create localized stress.
    2. Inspect Each Component
    Check bolts, nuts, washers, threads, and edges for chips, cracks, or abnormal marks. Do not install damaged components.
    3. Use Correctly Sized Tools
    Use tools with smooth contact surfaces. Avoid worn tools or point loading on the ceramic head.

  • Proper Tightening and Assembly Practices

    1. Align and Tighten Gradually
    Start the thread by hand, confirm alignment, and apply load gradually. Do not use impact tools.
    2. Use Compatible Nuts and Washers
    Use mating components specified for the joint, with suitable contact surfaces and load distribution.
    3. Avoid Metal-Bolt Torque Assumptions
    Use only an engineering-reviewed torque limit. Stop immediately if the thread binds or the joint becomes misaligned.

  • Handling and Storage Recommendations

    1. Use Protective Compartments
    Keep ceramic fasteners separated in foam or segmented trays to prevent impact and edge damage.
    2. Maintain Clean, Dry Storage
    Protect threads and contact surfaces from dust, moisture, oil, and chemical contamination.
    3. Separate Thread Types and Sizes
    Sort metric and imperial fasteners clearly to prevent incorrect pairing, cross-threading, or mechanical binding.

  • Maintenance and Periodic Inspection Practices

    1. Inspect at Planned Intervals
    Check fastening points for chips, cracks, thread wear, loosening, or abnormal surface changes.
    2. Verify the Joint Condition
    Check alignment, washer seating, and clamping condition using the approved inspection method.
    3. Inspect the Mating Components
    Check surrounding parts for deformation, corrosion, or wear that could transfer uneven stress to the ceramic fastener.

Engineering FAQs About Silicon Carbide Bolts and Screws

  1. Q1: Are silicon carbide bolts and screws electrically insulating?No. SSiC and RBSiC/SiSiC are generally semiconductive or conductive and should not be selected as electrical-insulation fasteners. If electrical isolation is required, ask whether alumina or zirconia is more suitable for the joint.
  2. Q2: How do I choose between SSiC and RBSiC/SiSiC fasteners?The choice depends on the chemical medium, temperature, thermal cycling, geometry, and cost target. SSiC is normally reviewed first for demanding corrosion and high-temperature conditions. RBSiC/SiSiC can suit complex geometries and wear applications, but residual free silicon may limit suitability in some chemical or temperature conditions.
  3. Q3: Can silicon carbide fasteners be used with HF, SPM, acids, or alkalis?Compatibility must be checked by SiC grade, chemical type, concentration, temperature, and exposure conditions. Published material references indicate resistance to several aggressive media, but they do not provide a universal compatibility guarantee for every fastener or process.
  4. Q4: Can silicon carbide bolts directly replace existing metal bolts?Not as an automatic drop-in replacement. Thread fit, joint load, installation torque, mating materials, washer arrangement, thermal expansion, and assembly method must be reviewed from the drawing, sample, or existing part before replacement.
customize size

Customization Services for SiC Bolt and Screw

ADCERAX Silicon Carbide Bolt and Screw can be adapted to diverse operational requirements through engineered customization options aligned with high-temperature, corrosive, and vibration-intensive environments.

Threading and Fastening Interface Customization

Compatibility with varied industrial joint architectures is ensured.

  • Thread Profile Selection
    Optimized for specific fastening engagement.
  • Head Geometry Options
    Designed to suit defined installation methods.
  • Surface Contact Features
    Configured to support stable preload formation.
  • Fastener–Nut Pairing
    Matched to maintain uniform structural response.

Structural and Geometric Adaptation

Dimensional and mechanical requirements for complex assemblies are accommodated.

  • Shank Geometry Design
    Adapted for load-bearing stability enhancement.
  • Transition Zone Shaping
    Refined to reduce concentrated stress effects.
  • Component Length Variations
    Adjusted to integrate specific fixture layouts.
  • Assembly Interface Matching
    Tailored for defined equipment boundary conditions.

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Silicon carbide bolts and screws are ceramic fasteners manufactured from sintered silicon carbide (SSiC) or reaction-bonded silicon carbide (RBSiC/SiSiC). They are used to join or secure components in equipment exposed to corrosive chemicals, abrasive particles, elevated temperatures, or repeated thermal cycling, where metal fasteners may experience corrosion, wear, or dimensional change.

Performance Advantages of Silicon Carbide Bolts and Screws

  • Corrosion-Resistant Fastening
    Supports fastening in aggressive chemical environments where metal components may corrode. Material compatibility is reviewed for the actual medium and temperature.
  • High-Temperature Dimensional Stability
    Low thermal expansion helps limit dimensional changes during heating and cooling, supporting consistent thread fit under reviewed thermal-cycle conditions.
  • Wear-Resistant Contact Surfaces
    High surface hardness supports resistance to abrasive wear around threads and contact areas in slurry, powder, and particle-exposed equipment.
  • Rust-Free Ceramic Construction
    The non-ferrous ceramic body does not generate iron-based rust, helping reduce corrosion products around the fastening position.
  • Compatibility with SiC Assemblies
    SiC fasteners can be paired with SiC fixtures and components to simplify material matching in corrosive or high-temperature ceramic assemblies.
  • Configurable Fastener Forms
    Bolts, screws, nuts, and washers can be reviewed with custom threads, heads, lengths, and mating geometries to suit the assembly drawing.

Technical Specifications of Silicon Carbide Bolt and Screw

Silicon Carbide Bolt and Screw exhibit stable mechanical strength, reliable thermal endurance, and strong chemical inertness, supporting consistent fastening performance in high-temperature and corrosive industrial environments. Their α-SiC composition provides dependable structural behavior under thermal cycling, mechanical loading, and exposure to aggressive media.

Property Specification
Material Type α-Silicon Carbide (α-SiC)
Density 3.10–3.15 g/cm³
Open Porosity < 0.2%
Flexural Strength (RT) 360–420 MPa
Flexural Strength (1200°C) ≥ 80% retention
Compressive Strength > 2200 MPa
Elastic Modulus 380–420 GPa
Hardness (Vickers) 2300–2600 HV
Thermal Conductivity 85–120 W/m·K
Thermal Expansion (CTE) 4.0–4.5 ×10⁻⁶ /K
Thermal Shock Resistance ΔT > 250°C/min
Maximum Service Temperature 1300–1400°C (oxidizing)
Acid Resistance Mass loss <0.03 mg/cm²·day
Alkali Resistance Mass loss <0.05 mg/cm²·day
Oxidation Resistance Oxidation depth <5 μm / 200 h
Salt-Corrosion Stability 0% rust formation
Electrical Resistivity > 10⁴ Ω·cm
Microstructure Fine-grain α-SiC, low defect content

Dimensions of Silicon Carbide Bolt and Screw

size

SiC Bolt and Screw
Item No. Thread Diameter Pitch (mm) L(mm) D1(mm) L1(mm) a(mm) t(mm)
AT-SIC-LS1001 M3 0.5 5 5.5 2 1 1.1
AT-SIC-LS1002 M3 0.5 6 5.5 2 1 1.1
AT-SIC-LS1003 M3 0.5 8 5.5 2 1 1.1
AT-SIC-LS1004 M3 0.5 10 5.5 2 1 1.1
AT-SIC-LS1005 M4 0.7 6 7 2.6 1 1.4
AT-SIC-LS1006 M4 0.7 8 7 2.6 1 1.4
AT-SIC-LS1007 M4 0.7 10 7 2.6 1 1.4
AT-SIC-LS1008 M4 0.7 12 7 2.6 1 1.4
AT-SIC-LS1009 M5 0.8 8 8.5 3 1.2 1.5
AT-SIC-LS1010 M5 0.8 10 8.5 3 1.2 1.5
AT-SIC-LS1011 M5 0.8 12 8.5 3 1.2 1.5
AT-SIC-LS1012 M5 0.8 16 8.5 3 1.2 1.5

Protective Packaging for Silicon Carbide Bolt and Screw

Silicon Carbide Bolt and Screw are packed in shock-absorbing foam compartments that prevent contact and eliminate vibration damage during transport. Each inner carton is fully sealed before being placed into a reinforced plywood crate lined with impact-resistant material. This multilayer packaging structure ensures safe international delivery and preserves the mechanical integrity of every component.

ADCERAX® Packaging of Silicon Carbide Bolt and Screw

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