We specialize in the development and manufacture of Ceramic Parts & Components in a wide range of technical ceramics, such as Al₂O₃, ZrO₂, SiC, etc., with tolerances up to ±0.01 mm, in batches ranging from a single to 100,000 pieces, and with a quick response time of 24 h for quotes. Widely used in semiconductor, energy, medical, automotive,e and other key industries.
Ceramic Parts Material
Comprehensive coverage of a wide range of technical ceramic parts, including ceramic plates, ceramic tubes, bushings, valve seats, and microfluidic components. High-performance parts with complex shapes, precise dimensions, and smooth surfaces are realized by using near-net-shape molding + high-precision machining technology.
Technical Ceramic Parts Specifications
Core material:
- Alumina (Al₂O₃): ≥ 99.5% purity, max. Operating temperature 1600 °C
- Zirconia (ZrO₂): Y-TZP, flexural strength > 1000 MPa
- Silicon Carbide (SiC): high hardness, corrosion resistant
Size range:
- Outer diameter (OD): 0.5 – 500 mm
- Inner Diameter (ID): 0.2 – 300 mm
- Length: 1 – 1000 mm
Key Performance:
- Density: ≥ 3.9 g/cm³
- Hardness: ≥ HRA 85
- Thermal conductivity: 20 – 30 W/m-K
- Volume resistivity: > 10¹² Ω-cm
- Dimensional tolerances: ± 0.01 mm
Applications of advanced Ceramic Parts
FAQs About Ceramic Parts
Technical Ceramic Parts & Components are used in a wide array of demanding applications where traditional materials fall short. You'll find our industrial ceramic parts in industries like semiconductor manufacturing (e.g., wafer chucks), aerospace (e.g., heat shields), medical devices (e.g., implants, analytical instruments), machinery (e.g., wear-resistant liners, seals), and electronics (e.g., insulators), thanks to their unique properties.
Advanced Ceramic Components offer significant advantages over metals and plastics in specific conditions. Unlike most metals, ceramic parts provide superior electrical insulation, higher hardness, exceptional wear resistance, and stability at extreme temperatures. Compared to plastics, they offer far greater strength, stiffness, and resistance to heat and harsh chemicals, making our engineering ceramic components ideal for challenging environments.
A: Absolutely! We specialize in manufacturing Custom Ceramic Parts tailored to your precise specifications. Whether you have a detailed CAD drawing or just a concept, our engineering team can work with you to develop and produce the exact ceramic components you need, including complex geometries and tight tolerances.
We offer a diverse range of materials for our Ceramic Components. Popular choices include Alumina (Aluminum Oxide, Al2O3) for its versatility and cost-effectiveness, Zirconia (ZrO2) for its exceptional toughness and strength, Silicon Carbide (SiC) for extreme hardness and thermal conductivity, and Silicon Nitride (Si3N4) for excellent thermal shock resistance. Each material offers unique benefits for different ceramic part applications.
To provide you with an accurate quotation for Ceramic Parts & Components, we typically require a technical drawing (CAD files like STEP, IGES, or DWG are ideal), the specific ceramic material desired (or details of the operating environment so we can recommend one), required quantity, any specific tolerances, and surface finish requirements for your precision ceramic components.
The achievable dimensional tolerances for Precision Ceramic Components depend on the material, size, complexity of the part, and the manufacturing processes involved (e.g., as-fired, grinding, polishing). For ground ceramic parts, we can often achieve very tight tolerances, sometimes down to ±0.001mm. We will always discuss your specific tolerance requirements for your Ceramic Parts & Components during the consultation phase.
Lead times for Custom Ceramic Components can vary based on factors such as design complexity, material availability, quantity ordered, and current production schedules. Simple alumina ceramic parts might have shorter lead times than highly complex zirconia ceramic components. We always aim to provide an estimated lead time with our quotation and strive to meet your project deadlines.
Yes, many of our Industrial Ceramic Parts are specifically designed for high-temperature environments. Materials like Alumina and Silicon Carbide can maintain their structural integrity and properties at temperatures exceeding 1500°C (2732°F). These high-temperature ceramic components are ideal for applications like furnace linings, kiln furniture, and thermocouple protection tubes.
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